Global Gypsum Newsletter

Issue: GGM44 / 18 October 2019

Headlines


UK: Edinburgh-based bio-insulation company IndiNature is preparing to build a Euro4.4m production plant at Hawick in southern Scotland. The company is currently in talks with Scottish Borders Council, contractors and others about the project, according to the Southern Reporter newspaper. The 2600m3 plant is set to create 30 jobs. It is hoped that the new unit will be ready by the end of 2020. IndiNature manufactures its rigid IndiBoard and IndiTherm batts insulation products from plant-based materials.


China/Japan: Researchers from Kyoto University, the University of Tokyo in Japan and Jiangsu Normal University in China have developed a new material that can selectively capture carbon dioxide (CO2) molecules and convert them into ‘useful’ organic materials, including a precursor for polyurethane. The research project has been described in the journal Nature Communications.

The material is a porous coordination polymer (PCP, also known as a metal-organic framework), a framework consisting of zinc metal ions. The researchers tested their material using X-ray structural analysis and found that it can selectively capture only CO2 molecules with ten times more efficiency than other PCPs. The material has an organic component with a propeller-like molecular structure, and as CO2 molecules approach the structure, they rotate and rearrange to permit CO2 trapping, resulting in slight changes to the molecular channels within the PCP. This allows it to act as molecular sieve that can recognise molecules by size and shape. The PCP is also recyclable; the efficiency of the catalyst did not decrease even after 10 reaction cycles.

After capturing the carbon, the converted material can be used to make polyurethane, a material with a wide variety of applications including insulation materials.


US: Owens Corning has appointed Prith Gandhi its chief financial officer (CFO). He will take over from Michael McMurray on 23 October 2019, and serve until an external search produces a permanent successor. Gandhi, current vice president of corporate strategy, has 25 years’ financial services experience. The company announces its third quarter results for 2019 on 23 October 2019.


US: Owens Corning has announced its 2030 sustainability goals. These represent the company’s third set of long-term goals and are designed to expand the company’s business impact through sustainability, continuing its commitment to incorporate material environmental, social and economic initiatives into its global practices and operations.

“These goals advance our business priorities by pushing us to discover increasingly more sustainable solutions, which is becoming more important to our customers and other key stakeholders,” said chief executive officer (CEO) Brian Chambers.

Owens Corning’s 2030 sustainability goals include reducing greenhouse gas emissions by 50%, sourcing 100% renewable electricity to reduce product embodied carbon, maximising product sustainability and building and supporting inclusive and diverse teams that reflect the communities where they live, work and serve. The greenhouse gas emission goal is in line with guidance to hold global warming to 1.5°C degrees and it was approved by the Science Based Target Initiative.


Uzbekistan: Russia’s TechnoNicol is ‘seriously considering’ building a new 1.3Mm3/yr stone wool insulation plant In Uzbekistan. Vasily Tkachev, the head of the Mineral Insulation division of TechnoNicol, said that building a plant in the country would be ‘geographically justified,’ according to the Trend News Agency. He added that ‘significant’ changes in the local regulatory framework were expected regarding the requirements for energy efficiency of buildings during new construction and reconstruction. A final decision on the project will be made following a full assessment of the market and its potential sales regions.


UK: SIG has agreed to sell its Building Solutions division to Kingspan Group for Euro42m. Building Solutions is a UK manufacturer and distributor of building envelope solutions operating through brands including Steadmans, United Roofing Products, Trimform Products, and Advanced Cladding & Insulation. SIG decided to sell the division following a strategic review in 2017. Proceeds from the sale will be used to reduce SIG’s debts.


Hungary: MOL Group and ThyssenKrupp Industrial Solutions have laid the foundation stone at a new polyol plant being built at Tiszaújváros. MOL Group is investing Euro1.2bn in the project. It is expected to be commissioned in 2021 and will produce around 200,000t/yr of polyols.

The new Tiszaújváros complex will produce polyether polyols using technologies such as the HPPO process (propylene oxide from hydrogen peroxide) developed by ThyssenKrupp and Evonik. Polyols produced at the new plant will be potentially used as a precursor chemical in many industries, including polyurethane building insulation.

“This investment project will make MOL Group one of the most important players in the region’s chemical industry, with MOL being the only Central and Eastern European company to control the entire value chain from crude oil extraction to polyol production,” said Zsolt Hernádi, the chairman and chief executive officer (CEO) of MOL.


US: Owens Corning has appointed the former Cabot Corporation executive vice president, chief financial officer and president of the Americas region Eddie Cordeiro to its board of directors. He will be tasked with bringing his 25 years’ financial and operational experience to the operations of the global insulation, roofing and fibreglass composite materials leader.


Turkey: A fire broke out in an outside area and spread to the main factory and adjacent commercial property at Hunter’s Istanbul polyurethane (PU) plant. The company has stated that nobody was harmed and monitoring for any offsite environmental impacts is underway.


France: Knauf Insulation France has appointed Yann Ditsch as its managing director. He holds experience in the French construction market having worked as Country Sales Director for Knauf in France since 2011. Prior to this he worked for Saint-Gobain, Rockwool France and US Gypsum. Ditsch, aged 50 years, holds a masters degree in marketing and communication from the ESCP Europe (École supérieure de commerce de Paris).


UAE: Huntsman Corporation has opened its new polyurethanes systems house at the Jebel Ali Free Trade Zone (JAFZA) in Dubai. The unit comprises a production area with manufacturing equipment plus blenders, reactors, filling stations, control room, offices and quality control laboratories. It will manufacture polyurethane foams for construction, insulation, appliances, bedding and furniture applications. It will also produce systems for the footwear industry; and prepolymers for coatings, adhesives, sealants and elastomers applications.

The site will also serve as the regional base for Huntsman's Demilec spray polyurethane foam (SPF) business. The new systems house is equipped with a dedicated spray foam application and training centre and will provide customers in the region with local technical and training assistance, fully supported by the global Demilec organisation.

"This investment is the latest step in the expansion of our worldwide systems house capabilities, which underpin our downstream growth strategy. Constructing the new systems house at JAFZA brings us closer to our customers and gives us everything we need to expand our business in the Middle East and North Africa, including manufacturing competitiveness, infrastructure links and speed of response," said Tony Hankins, President of Huntsman's Polyurethanes division.

Huntsman's other downstream businesses in the Middle East include Huntsman EMA, a systems house in Turkey, and Huntsman Arab Polyols Company in Saudi Arabia, a joint venture with the BCI Group of Companies, in which Huntsman is the majority shareholder.


Denmark: Rockwool has recorded second-quarter net profits of Euro79m in 2019, up by 14.5% year-on-year from Euro69m for the same period in 2018. The group’s first-half sales were Euro1.34bn, improving 4.4% year-on-year from Euro1.28bn in 2018, with a corresponding growth in Earnings Before Interest and Tax (EBIT) of 11.0% to Euro178m from Euro160m. Chief Executive Officer (CEO) Jens Birgersson has expressed praise at the growth of both the insulation and systems segments.


Germany: Armacell has recorded earnings before interest, taxes, depreciation and amortisation (EBITDA) in the first half of 2019 of Euro63.4m, up by 29.2% year-on-year from Euro50.6m in the six months to 30 June 2018.

Armacell recorded half-year sales of Euro322m, up by 6.3% from Euro303m. CEO Patrick Mathieu notied the strong performance of both advanced insulation and engineered foams. The first half of 2019 was notable for an increase in Armacell’s Chinese polyethylene terephthalate (PET) production capacity and a commercial cooperation agreement in April with Thermaflex in Russia.


North America: Sales of thermoplatic polyurethane (TPU) has increased year-on-on year in the six months to 30 June 2019 by 4.0%. The proportion of domestically produced TPU exported fell by 38.3%.

Data from the American Chemistry Council and Vault Consulting indicate American demand responding well to TPU’s tensile strength and grease resitance, even as polyurethanes lose out to substitutes in the Asian and European insulation sectors.


Ireland: Kingspan’s revenue rose by 12% year-on-year to Euro2.24bn in the first half of 2019 from Euro2.01bn in the same period in 2018. Its profit grew by 18% to Euro173m from Euro147m. Sales of its panel and boards products increased but panel sales growth was faster, supported by most territories with the exception of the Middle East.

“We have delivered a record first half with revenue growth in all our business units and a strong trading profit performance. We continue to expand our global production footprint with new facilities under construction in the US, Brazil and Sweden. The near-term outlook is solid although the political uncertainty in the UK, weakness in Serling, and weaker German economy are amongst risks we are monitoring closely,” said Gene Murtagh, the chief executive of Kingspan.

The building materials company is close to completing a new insulation panel plant at Modesto, California in the US. A new panel plant is also being considered in Pennsylvania, US and a new panel plant in Cambuí, Brazil is expected to be operational by the fourth quarter of 2019. A new board plant in Sweden is scheduled to start production in mid-2020.


US: The North American Insulation Manufacturers Association (NAIMA) has awarded R-Value Certification to Johns Manville’s fiberglass batt and narrow roll insulation products. NAIMA’s R-Value Certification program is a voluntary program that allows manufacturers to certify that the R-values for their products comply with the thermal performance requirements of the Federal Trade Commission’s (FTC) Home Insulation Rule. The have been tested by an independent, third party laboratory and meet the thermal performance required by the FTC. As per the FTC requirements, materials are tested using a standardised test method designed by ASTM International, an organisation that establishes internationally recognised test methods and standards.

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