Insulation industry news from Global Insulation

China: Orient Paper Inc has commenced the final commercial production phase of its papermill 1 (PM1) renovation project, which produces insulation liner paper. PM1 has a designed production capacity of 50,000t/yr.

"We are very pleased to re-launch the renovated PM1 a few months earlier than our original schedule," said Zhenyong Liu, chairman and CEO of Orient Paper. "The purpose of our modernisation plan is not only to convert PM1 into a more energy-efficient production line, but also to produce higher profit margin products."

According to Liu, the insulation liner paper is used to sandwich certain insulation materials as a construction material for wall and floor insulation. It can also be combined with certain plastic woven cloth to manufacture new moisture-proof packaging materials for the transportation of books and magazines by the publishing industry in China. Both product applications are expected to benefit from stable market demand in the region.

Russia: Knauf Insulation expects its mineral wool insulation factory in Tyumen Oblast, Russia to reach its design capacity of 45,000t/yr in late 2014. More than Euro64.3m was invested in the project. The plant sells its products in the Ural district, Siberia, the Far East and Kazakhstan.

UK: Advanced Insulation (AI) has acquired Manuplas, which specialises in the manufacture and supply of floatation and protection products for the global marine and offshore energy markets.

"The acquisition of Manuplas enhances AI's market diversification by providing further penetration into our existing offshore markets while simultaneously increasing our presence and breadth of product offerings in the marine sector," said AI's managing director Andrew Bennion. AI's turnover has increased from Euro3.68m in 2008 to Euro24.5m in 2013.

Manuplas has over 50 employees at its two manufacturing plants in Plymouth, Devon, the second of which was acquired in early 2013 to accommodate the increase in production of offshore products and to further improve general productivity. As a result of the acquisition, Manuplas has dissolved its commercial reseller and distribution agreements with Fendercare Marine.

New Zealand: German building materials company Knauf has failed to get Fletcher Building's use of the 'Batts' trademark for building insulation thrown out on the grounds that it is a common name in general public use.

Justice Brendan Brown refused a request to revoke the trademark and said that the use of the word in the installation instructions on packaging didn't infringe trademark. "There is clearly a not insignificant degree of use of the words 'batt' and 'batts' to describe insulation in a generic, non-proprietary sense," Justice Brown said. "However, collectively this evidence is not of a quantity or a quality to cause me to be satisfied that the trademark has become a common name in general public use for pieces of fibrous insulation."

Knauf exported some of its Earthwool insulation to New Zealand in 2011, with packaging displaying the words 'batt' and 'batts' in the installation instructions, with sparked the litigation. Fletcher protested the use of its trademark word 'Batts' and Knauf subsequently claimed that the word had become generic to describe insulation.

The High Court case shows intense rivalry between the companies in New Zealand, where an estimated 15Mm² of insulation products are sold every year, most of it made from glass. Fletcher's subsidiary Tasman Insulation makes more than 7Mm² of insulation from recycled glass a year, sold under the Pink Batts brand.

Fletcher is facing increasing competition from Knauf, which has about US$1.9bn in annual insulation sales worldwide compared to Fletcher's US$1.3bn of total building product sales, which also includes plasterboard, aluminium doors and windows and roofing. In February 2014 Fletcher said that the local insulation market remained competitive as price declines offset volume gains.

UAE: Bayer Pearl, a polyurethane systems house joint venture between Bayer MaterialScience AG and Pearl Insulation Materials Industries LLC that was established in 2007, plans a significant investment including new technology and production.

Following the relocation of the regional offices and production facilities to Dubai Investment Park, Bayer Pearl has now engaged Amana Contracting and Steel Buildings to build a new state-of-the-art facility at the Investment Park. The new facility is expected to be complete in 2015 and will feature research, development and application laboratories, advanced manufacturing technologies and a demonstration centre.

"The Middle East is one of the fastest growing economies in the world. Dubai serves as the ideal base for Bayer Pearl to further strengthen its presence in the region," said Thorsten Eschmeier, CEO of Bayer Pearl. "The site will host offices and operations and is strategically located close to Jebel Ali Port and the new Dubai World Central airport. Furthermore, the new site allows us to expand our competence in developing new applications and manufacturing processes for our materials in close collaboration with our customers."