Insulation industry news from Global Insulation

US: Owens Corning is planning to close its fibreglass insulation plant at Eloy in Arizona due to poor residential housing market conditions. The Casa Grande Dispatch newspaper reports that the company’s decision was announced at a local council meeting in late July 2023. The Eloy plant was in operation for 15 years before being previously closed in 2010. However, in late 2021 the company announced plans to restart production at the unit. The closure will entail 36 job losses.

US: Sales revenue from Huntsman’s polyurethane division fell by 27% year-on-year to US$2.00bn in the first half of 2023 from US$2.74bn in the same period in 2022. Adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 66% to US$154m from US$453m. For the second quarter of 2023 the company attributed falling revenue to lower sales volumes, decreased average methyl diphenyl diisocyanate (MDI) prices and negative currency exchange effects. This trend was partially offset by higher equity earnings from a minority-owned joint venture in China and cost savings achieved from a cost saving plan.

Overall the group’s sales and earnings fell in the first half of 2023 with declines in sales and earnings reported across all main divisions. However, the company noted that it saw, “demand fundamentals in many of our core markets stabilise” in the second quarter of 2023.
Huntsman produces a range of chemicals including polyisocyanurate (PIR) and polyurethane (PUR) building insulation products.

US: Installed Building Products’ revenue grew by 7% year-on-year to US$1.35bn in the first half of 2023 from US$1.26bn in the same period in 2022. Its net income rose by 18% to US$111m from US$93.7m. Jeff Edwards, chair and chief executive officer, said that company “focused on prioritising profitability over volume.” He added “Despite softer volume trends in our single-family end market, the effort of our employees in the field across end markets translated into record second-quarter revenue, net income and earnings per share.”

US: Owens Corning’s sales of insulation grew by 2% year-on-year to US$1.82bn in the first half of 2023 from US$1.79bn in the same period in 2022. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 9.5% to US$427m from US$390m. The group noted that insulation sales fell year-on-year in the second quarter of 2023 due to lower volumes, although this was partially offset by price rises and changes to its product mix. Overall, the company’s composites sales fell in the first half of 2023, leading to a slight drop in sales to US$4.89bn and a decline of 4% in adjusted EBITDA to US$1.15bn.

US: CertainTeed has completed an upgrade at its Athens glasswool insulation plant in Georgia. Equipment used in the production of loose-fill insulation has been updated, including modifications to the unit’s loose-fill recycling machine. In addition, the plant has installed several new pieces of equipment, including a new baler, water sub-metering system, three air compressors, efficiency pumps on cooling towers and a cooling wind fan. The modifications are expected to save over 7300MWh/yr of energy and 76Ml/yr of water, and reduce landfill waste by over 5000t/yr.

Jay Bachmann, Vice President and General Manager of CertainTeed Interior Products Group, said “The work of our insulation plant in Athens is the perfect example of what sustainability looks like for industrial manufacturing operations, where a series of small changes brought together can make a huge impact. I want to thank the entire Athens team for their success.”

The subsidiary of Saint-Gobain North America previously announced in late 2021 that it was spending US$30m towards building a new insulation production line at the Athens plant. At the time it said that increased production was scheduled to start in late 2023.