Insulation industry news from Global Insulation

Romania: Proinvest Group will complete a Euro10m sandwich panel plant in 2018. The first phase of the project, worth Euro3m, was completed in February 2016 with the commissioning of the first production line for sandwich panels with mineral wool core for roof and walls. The line has a capacity of 1Mm²/yr. The second phase of the project will be completed in 2018 with the commissioning of a new production line of sandwich panels, the company said in a press release.

The Romanian steel processing company is based in Pascani, northeastern Romania. It owns four plants and has more than 350 employees.

Denmark: Rockwool has reported that its profit fell by 19% year-on-year to Euro91m in 2015 from Euro113m in 2014. Its net sales rose slightly to Euro2.21bn from Euro2.18bn. The fall in profit was attributed to write-downs of Euro21.4m in India and China as well as severance costs of Euro15.4m in connection with restructuring measures. Rockwool expects sales revenue to continue to grow in 2016.

For its insulation business, Rockwool’s sales fell slightly to Euro1.67bn in 2015 from Euro1.68bn in 2014 due to a difficult market in Russia and further negative effects due to currency effects. Operating profit remained static at Euro99m, with the exclusion of the write-downs and severance costs.

France: Saint-Gobain’s net income has risen by 36% year-on-year to Euro1.3bn in 2015 from Euro953m in 2014. Its sales revenue rose by 3.3% to 39.6bn from 3.4bn. However, its overall sales volumes remained static with only 0.1% growth. Growth in the company’s Flat Glass and Interior Solutions divisions, including wallboard and insulation, held up sales despite sharp declines in sales in France.

“Saint-Gobain delivered improved earnings in 2015 in a sharply contrasted economic climate. The improvement was dampened by continued weak trading in France, hurt in particular by the sharp contraction in our Pipe division in the second half of the year, despite the first signs of an upturn in construction indicators. The group completed a key stage in the reorganisation of its business portfolio, with the sale of Verallia on very favourable terms, and continues to pursue its plan to acquire a controlling interest in Sika after obtaining all antitrust approvals prior to closing the deal,” said Pierre-André de Chalendar, Chairman and Chief Executive Officer of Saint-Gobain.

The group’s Interior Solutions division reported a 7.1% rise in sales revenue to Euro6.49bn from Euro6.06bn. Reduced volumes and prices in the French market slowed growth in Western Europe, although this impact eased in the fourth quarter of 2015. Trading in North America was dented by a slight dip in prices in the second half and by the decline in the Canadian market. Asia and emerging countries continued to deliver growth.

US: Carpenter Co. has opened a new expanded polystyrene (EPS) plant in Elkhart, Indiana. The new plant will supply the upper Midwest markets. It will be fully operational in March 2016.

"We are excited to expand our effective marketing area into the Midwest area of the country," said Larry King, vice president Insulation Division of Carpenter.

The Elkhart EPS facility will be managed by Richard Thain, who previously worked at the Carpenter EPS plant in Lakeland, Florida. Carpenter currently operates EPS production facilities in Fogelsville, Pennsylvania, High Point, North Carolina and Lakeland, Florida.

China: BASF has adopted a polymeric flame retardant for Neopor in China. It has replaced the flame retardant hexabromo­cyclododecane (HBCD) with PolyFR in its white expandable polystyrene insulation product.

“There is a greater need than ever for energy efficiency in the commercial and residential construction sectors, and EPS insulation materials like Neopor have the right properties to serve this need. Additionally, with the switch to PolyFR, we are now ensuring that the thermal insulation products are suitable for a wide range of sustainable building projects in the future. These high-quality materials can help developers address the increasing market requirements for energy efficient living and working spaces while ensuring regulatory compliance,” said Giorgio Greening, Senior Vice President of BASF’s global styrene foams business unit.

PolyFR is already used as an effective flame retardant in BASF’s portfolio of polystyrene-based insulation materials worldwide, including the Neopor range used in Europe, North America and China. As the first manufacturer in Europe and the first in Korea to switch entirely to PolyFR, BASF is now the first to do so in China.