Insulation industry news from Global Insulation

Belgium: Recticel has appointed Jan Vergote as its chief executive officer (CEO). He succeeds Olivier Chapelle, who will start the handover process in September 2023.

Vergote has worked as the head of a number of European companies notably in the flooring sector. He was the CEO of IVC Group from 2008 to 2021. Prior to this he was the managing director of Balta Group from 2003 to 2008 and Beaulieu International Group from 1996 to 2002.

Belgium: PU Europe has issued a statement to the relevant European bodies responsible for fluorinated gases (F-gases) emphasising the role of low global warming potential (GWP) of F-gases in insulation foam applications.

The association has suggested that, instead of total ban of F-gases, a lowering of the threshold should be considered as an alternative. In its view a lower threshold would allow the users of thermal insulation to continue to benefit from products made from closed-cell polyurethane foam. It warned that a ban on the use of low GWP F-gases in insulation foam would have “significant implications for the Renovation Wave, as approximately 80% of the buildings that will exist in 2050 have already been constructed.” PU Europe emphasises the need to find solutions that strike the right balance between addressing operating greenhouse gas emissions from the existing building stock and controlling low GWP F-gases.

The European Commission proposed in early 2022, as part of its so-called 'fit for 55' package, to further reduce emissions of F-gases. It wants to change the existing quota system, gradually reducing the supply of hydrofluorocarbons to the European Union market to 2.4 % of 2015 levels by 2048.

PU Europe was founded in 1981 as BING to become the single European voice for the polyurethane insulation industry. The association represents insulation producers, raw material suppliers and component manufacturers from eleven countries with activities covering the entire continent.

Belgium: Recticel has launched a new range of polyurethane insulation board products that contain 25% bio-circular raw materials. The new ‘Impact’ range reduces CO₂ emissions by an average of 43% compared to a standard board while offering equivalent insulation performance. These new products are an important element of Recticel's proactive approach to reaching net zero emissions by 2050, as committed to the Science Based Targets initiative (SBTi).

The Belgium-based insulation producer also completed its divestment of its Engineered Foams division in mid-June 2023. The bulk of the business was sold to US-based Carpenter Co for an enterprise value of around Euro454m with two UK-based units sold to GIL Investments, as part of the competition clearance provided by the UK Competition & Markets Authority (CMA). Following the divestment of its Engineered Foams division, Recticel has become solely an insulation manufacturer.

Belgium: Etex's sales were Euro3.74bn in 2022, up by 25% year-on-year from 2021 levels. The group's insulation sales were Euro312m, 8.3% of the group total for the year. Its recurring earnings before interest, taxation, depreciation and amortisation (REBITDA) totalled Euro645m, up by 13%. During 2022, Etex reduced its absolute CO₂ emissions by 20% compared with 2018 levels.

Regarding insulation sales, the producer said "The early months of 2022 saw very strong volumes, followed by modest drops. Insulation’s results were impacted by issues surrounding inflation, gas, power and raw materials but the energy savings aspect of insulation made glass wool and extruded polystyrene (XPS) insulation even more attractive than previous years."

Etex expanded its insulation business during the year through its acquisition of Spain-based URSA.

Belgium: Recticel’s Simfocor polyurethane board product has been certified a ‘Solar Impulse Efficient Solution’ by the Solar Impulse Foundation. The label is awarded to products, services or processes combining credible environmental and economic performance. It also means that Simfocor joins the Solar Impulse Foundation’s list of products selected for their contribution to clean economic growth.

Simfocor is part of the ‘Recticel Silence’ insulation range and is currently sold in France and Spain. It is a polyurethane insulation board that is marketed for both its acoustic and thermal insulation properties. The product is made of recycled polyurethane foams sourced from discarded mattresses.

Germany: Knauf Insulation has launched new overwraps on its global insulation product portfolio. The new packaging reduces ink consumption by 70% through its design, featuring a white or off-white base hue and no more than one additional colour. The wraps are designed to maximise ease and efficiency and reduce cost of recycling. This is in line with Knauf Insulation's commitment to recycle over 25% of packaging by 2025. Within the same timeframe, it also aims to reduce its packaging's virgin plastic consumption by 25% and collect over 35% of delivery pallets for repair and reuse or recycling.

Belgium: Recticel has joined the Science-Based Targets Initiative, reinforcing its commitment to institutional CO₂ emissions reduction grounded in climate science. Under the commitment, it set two new targets, namely to achieve net zero Scope 1 and 2 CO₂ emissions from its operations by 2030, and to achieve net zero Scope 3 CO₂ emissions by 2050.

The insulation producer said "Recticel looks forward to engaging with all partners in its value chain to join forces and drive progress. Our results against targets will be communicated in the annual report."

Belgium: Germany-based Covestro has broken ground on the construction of a new Euro300m aniline plant in Antwerp. The plant will supply aniline for methyl diphenyl diisocyanate (MDI) production in the region. Forecasts cited by the chemicals producer posit global annual MDI demand growth of 6% into the medium-term future.

Covestro's chief technology officer Klaus Schafer said “Even in challenging times, we must not lose sight of our goals. With the expansion of our aniline production, we are addressing the further increase in demand from our customers for energy-efficient insulation." He added “By using state-of-the-art technology, we are increasing the energy efficiency of production, and thereby the competitiveness, of the Antwerp site.”

France: Ireland-based Kingspan has closed its acquisition of Ondura Group. The group consists of light roofing producer Onduline, membranes producer CB and waterproofing systems producer Alwitra. It operates plants in four European countries, as well as Brazil, Malaysia, Turkey and the US. Law firm Clifford Chance, a long-term partner of Kingspan, advised the insulation group through the deal.

On 27 September 2022, Kingspan acquired waterproofing membranes producer Derbigum in neighbouring Belgium. Derbigum has recycled 30,000t of bitumen in its operations to date.

Belgium: Recticel’s sales revenue grew by 19% year-on-year to Euro274m in the first half of 2022 from Euro230m in the same period in 2021. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 11% to Euro24.5m from Euro22.1m.

Olivier Chapelle, the company’s chief executive officer, said “We are satisfied with the sales and profitability development of our Insulation activities, in a highly challenging environment characterised by supply chain disruptions, by historical inflation on raw materials, labour, transportation and energy costs, and by economic uncertainties. Volumes have been slightly higher than in 2021, and our business teams have been able to compensate all inflationary pressures during the period. In parallel, our operations teams have displayed high flexibility to accommodate the supply chain challenges.”