Insulation industry news from Global Insulation

France: Groupe Berkem and Soprema have launched Pavatex, a wood fibre-based insulation panel. Groupe Berkem says that it developed a bio-based polyphenolic fungicide for use in the panel. The partners say that development of the product took 30 months.

Groupe Berkem chair and CEO Olivier Fahy said “The development of a unique solution that meets the needs of the market is the result of the collaboration between our two groups and the pooling of our technical expertise. For Groupe Berkem, this collaboration agreement is part of our continuous commitment to supporting the transition of chemical substances to eco-responsible and bio-based solutions.”

France: The Swiss multinational cement manufacturer Holcim has completed its acquisition of the French speciality building solutions producer PRB Group. The leading cement producer outside of China said that the acquisition will accelerate its transformation into a 30% solutions and products company in sales terms by 2025.

Europe, Middle East and Africa regional head Miljan Gutovic said “I warmly welcome all members of the PRB Group into the Holcim family. I’m excited about the outstanding expertise and passion they bring to our team in France. This is another exciting step in the expansion of solutions and products in the highly attractive repair and refurbishment market. We look forward to unleashing our next era of growth together to make cities greener with more energy-efficient and long-lasting buildings.”

Belgium: Knauf Insulation has officially opened a new Euro15m glass mineral wool recycling plant in Visé. It will recycle the glass mineral wool as part of its ‘Resulation’ service. The site will also recycle production off-cuts from Knauf Insulation’s Visé glass mineral wool production plant using a dedicated production line and furnace. The inauguration event was attended by Olivier de Wasseige, managing director of the Walloon Enterprise Network.

Dominique Bossan, member of Knauf Group’s management committee and head of Knauf Insulation Europe, Middle East and Asia, said, “The new facility is an important step towards achieving Knauf Insulation’s commitment to generate zero waste to landfill by 2025 as part of the company’s ‘For A Better World’ sustainability strategy.

Knauf Insulation says that around 85,000t/yr of glass mineral wool waste are generated in France, while in Belgium and the Netherlands the figure is around 30,000t/yr with 26,000t of that total coming from demolition.

France: Isover plans to spend Euro120m on increasing the production capacity of its existing production lines and building a new line by 2025. The subsidiary of Saint-Gobain says the move will add over 70,000t/yr to its glass wool production capacity. The move is in response to “very strong demand driven by energy renovation.”

Euro20m of the planned investment will be targeted at decarbonising production and developing the circular economy. Isover intends to install a treatment unit for deconstruction waste to be reincorporated into the production process as a substitute for virgin raw materials. It also wants to increase in the proportion of recycled glass used in the production process to 80% by 2025.

Isover operates three glass wool plants in France, at Chalonsur-Saône, Chemillé and Orange respectively.

France: Saint-Gobain’s sales grew by 15.8% year-on-year to Euro44.2bn in 2021 from Euro38.1bn in 2020. Its earnings before taxation, interest, depreciation and amortisation (EBTIDA) rose by 41% to Euro6.20bn from Euro4.42bn. Sales and earnings increased by 4% and 27% compared to 2019 levels before the coronavirus pandemic started. Sales revenue and operation income was reported up in all geographical regions.

“The records achieved in 2021 confirm that the group has entered a new post-transformation trajectory in terms of performance: market-beating sales growth, record earnings and margins, a high level of free cash flow generation that has more than doubled compared to previous years, and strong value creation for our shareholders thanks to strict capital allocation and the determined execution of our portfolio optimisation,” said Benoit Bazin, the chief executive officer of Saint-Gobain.

The group completed or signed 37 acquisitions in 2021, including Chryso and GCP Applied Technologies (GCP), marking its rapid expansion into the construction chemicals market. In India the group announced it was buying stone wool producer Rockwool India in December 2021. The acquisition is expected to be completed by the end of the first quarter of 2022.

Saint-Gobain also reported that an ongoing investigation by the French competition authority into the building insulation productions market has reached the appeal stage. The group says that allegations of anti-competitive behaviour from 2001 to 2013 were dismissed in 2021, but that competitor insulation producer Actis appealed the decision and Saint-Gobain issued incidental appeals. The next hearing is expected by the end of 2022.

In relation to the ongoing public inquiry into the Grenfell Tower fire that took place in London, UK in 2017 the group said, “The extent to which Celotex may incur civil or criminal liability in connection with the production, marketing, supply or use of its products is currently unclear and Celotex and Saint-Gobain Construction Products UK are currently unable to make a reliable estimate of their potential liability in this respect.” Public hearings are anticipated to continue into mid-2022 with a final report to follow thereafter.

France/Denmark: Ireland-based Kingspan has signed deals for two diversifying acquisitions. On 18 February 2022, it agreed to buy France-based roofing and building waterproofing company Ondura from France-based Naxicap Partners for Euro550m. Meanwhile, in Denmark, the group has also agreed to acquire wood-based acoustic board producer Troldtekt. Troldtekt produces its boards from ordinary Portland cement (OPC) and shredded Norway spruce wood.

Speaking of the latter deal, Kingspan Insulation managing director Alan Lawlor said "I am delighted to welcome Troldtekt to the Kingspan family. As the global leader in high-performance insulation and building envelope solutions, we have the capacity to help them expand beyond their core markets, whilst bringing acoustic and decorative boards and natural insulation materials into our portfolio. Troldtekt has been able to continuously innovate and it sets the bar impressively high in the field of the circular economy.” He concluded "We will invest significantly in the company's production facilities to set them up for geographic growth."

Belgium: Recticel Insulation has obtained Programme for the Endorsement of Forest Certification (PEFC) for its multilayer thermal insulation products. It says that it is the first polyisocyanurate (PIR) and polyurethane (PUR) producer to do so. The insulation manufacturer will be selling thermal insulation products, with multilayer paper facings made from wood fibres sourced from a PEFC-certified and sustainably managed forests. The PEFC label will be added to its Recticel Eurowall, Eurothane Silver, Eurothane Silver A, Eurofloor, Euroroof, Eurothane GP, Eurowall Cavity and Eurothane Eurodeck products.

Recticel Insulation already held the PEFC label for some of its insulation products manufactured at its plants in Bourges, France and Stoke-on-Trent, UK. The certification is now being gradually rolled out to more products and to all plants where multilayer facings are used.

France: Knauf France has launched ThermaSoft Natura, a domestic thermal insulation product made from plant-based materials. It will be made using cotton scraps from textile manufacturing, jute fibres from recycled food bags and flax fibres from agricultural crops, according to Le Moniteur. The product will be manufactured in the Lyon region and distributed from April 2022.

India: France-based Saint-Gobain has agreed to buy Rockwool India from Alghanim Group for an undisclosed amount. The acquisition will see Saint-Gobain enter the insulation sector directly in the country adding to its existing presence in the gypsum, glass and construction chemical sectors. The deal is subject to the completion of conditions set out in the agreement and approvals from the relevant authorities. It is expected to be completed in first quarter of 2022.

Rockwool India is a manufacturer of stone wool in India with a wide range of insulation products for thermal, acoustic and fire safety applications. It is also a licensee of Saint-Gobain technology for the manufacture of stone wool in the country. The company operates two production plants, one in Hyderabad and another in Silvassa, with a total capacity of around 50,000t/yr. Saint-Gobain also said that it has a ‘strong’ marketing network across the country.

UK: SIG recorded revenue growth of 17% year-on-year in 2021. In the third quarter of 2019, growth was 9%. It achieved the acceleration despite material and truck driver shortages.

The company said that its UK distribution division was a key driver in its effective response to strategic and operational changes introduced since July 2020 designed to return the business to its previous market position and performance. Additionally, its France, UK exteriors and Poland businesses performed ‘very strongly.’ In all regions, the group passed on cost inflation to improve profitability quarter-on-quarter during the quarter. It forecast full-year underlying operating profit in 2021 ahead of market forecasts.