Insulation industry news from Global Insulation

Italy: Masterplast inaugurated its new Euro3m Calerno insulation plant in Emilia Romagna on 28 November 2023. Once fully operational, the producer expects the plant to add Euro15m to its annual sales.

US: Todd Fister will take over as chief financial officer (CFO) at Owens Corning from 15 September 2023. Fister brings 27 years’ experience at Fortune 500 companies spanning the global building materials, consumer products and packaging industries. This includes working as president of Owens Corning’s Insulation business since 2019, where he leads a team of 8000 people. His work in the role has included developing the producer’s enterprise strategy. Fister also sits on the Owens Corning executive committee. He holds an economics degree from Miami University, and also obtained a PhD from the University of Illinois Urbana-Champaign.

Owens Corning chair and CEO Brian Chambers said "I've worked closely with Todd over the past several years, and am excited to welcome him to the CFO role. Todd brings a broad set of financial, operational and strategic experiences and capabilities to the new role, along with invaluable customer perspective, that will be critical as we continue to accelerate our growth and expand the earnings power of our company."

Fister will replace Ken Parks, who is stepping down to pursue another professional opportunity. Thanking Parks for his contributions while CFO, Chambers said “Under Ken's leadership, we have strengthened the capability of our global finance team and consistently delivered our financial targets."

New Zealand: The New Zealand government has announced the lifting of Level 4 lockdown outside of Auckland. Radio New Zealand News has reported that this will enable construction to resume. Inside Auckland, insulation is among four ‘critical products’ that the government has allowed to resume production.

The Building Industry Federation (BIF) said that the government had listened to suppliers' concerns.

Poland: Austria-based Austrotherm has launched production at its Grodków expanded polystyrene (EPS) insulation plant following a capacity expansion. The total cost of the work was Euro5.5m.

Managing director Klaus Haberfellner said “We are particularly proud that, despite the adversities of the coronavirus epidemic, we have now been able to start full operation in Grodków. The demand for our high-quality EPS insulation panels has been growing steadily in Poland for years. This is due on the one hand to rising energy prices and on the other hand to the government smog control renovation subsidies programme launched in 2019.” He added "Thanks to the new plant, we are optimally positioned in terms of capacity to be able to supply our customers promptly."

Ireland: Kingspan’s consolidated net sales increased by 24% year-on-year in the first quarter of 2021 to Euro1.28bn. Insulated panels sales grew by 25% having started the year with a strong order backlog and insulation boards grew 12%. Communications company Edison Group said that growth was most pronounced in Germany, France and Benelux and Latin America, with a strong order intake in North America and the UK. Net debt at 31 March 2021 was Euro352m.

The company noted increasing inflationary pressure and challenges regarding availability despite strong demand and a strong backlog. As such, it has given no guidance for the year.

Kingspan highlighted its inaugural Planet Passionate sustainability report. The report details the company’s achievements in the first year of its 2019 10-year sustainability strategy. In 2020, the producer achieved net-zero energy and cut CO2 emissions by 5% year-on-year. It issued a Euro750m green private placement in September 2020. The company called the major achievements the ‘first leg’ of its decarbonisation journey. In its latest report, it set the target of net-zero CO2 emissions by 2030. Additionally, it is aiming to halve CO2 intensity over the same period. Altogether, Planet Passionate covers 12 sustainability targets across the key areas of energy, circularity, CO2 and water.

Chief executive officer Gene Murtagh said “Our Planet Passionate targets demand radical thinking and action. Our aim is to get as close to zero emissions in our manufacturing as technically possible by transforming our processes. Industry has a vital role to play in addressing the threat of climate change.” He added that the group target of 50% primary raw materials CO2 intensity reduction “will also lower the embodied carbon in our products, and consequently the whole life carbon of buildings.”

US: Owens Corning has recorded a first quarter loss of US$916m in 2020, compared to a US$44.0m profit in the corresponding period of 2019. Net sales were US$1.60bn, down by 4.0% from US$1.67bn. Insulation sales grew by 2.0% to US$603m (38% of net sales) from US$591m. The insulation section’s negative balance of earnings before interest, taxation, depreciation and amortisation (EBITDA) decreased by 71% to US$10.0m US$34.0m.

Owens Corning chairman and CEO Brian Chambers said, “I’m very proud of our team’s strong execution and ability to deliver our first-quarter results in the face of the Covid-19 pandemic. Our long-standing commitment to safety remains at the forefront of everything we do while serving the needs of our customers, our communities, and other key stakeholders.”

Netherlands: Germany-based Knauf has rolled out a waste glass mineral wool insulation recycling pilot project across the Netherlands. At a small cost, a Knauf partner company will take back leftover insulation from customers’ projects, which is remotely quantified and scheduled for collection by Knauf’s software system. The partner company recycles the insulation for use in bricks and tiles. Knauf Western Europe circular economy manager Marc Bosmans said, “The scheme saves our customers costs, gives them peace of mind that waste is being dealt with responsibly and lowers the environmental impact of their projects.”

Knauf has also launched a pallet pick-up pilot project. Under the scheme, customers can contact a Knauf partner company in order to have the pallets on which Knauf products were delivered collected for reuse, in line with the principles of the circular economy. Bosmans said, “Customers, particularly those on large sites, see a huge added value in this service and appreciate that it is a one-stop solution that is good for business and good for the environment.”

Denmark: Rockwool’s post-tax profit for 2019 was Euro285m, up by 7.5% from Euro265m in 2018. Sales rose by 3.2% to Euro2.8bn from Euro2.7bn. The company’s insulation section saw ‘mixed market conditions’ but ‘showed modest growth’ over the period, thanks in particular to state-supported energy efficiency improvement in construction practices generating increased demand in the South-West Europe region.

Rockwool said that it invested in long-term growth, having opened a plant in Romania in late-2019, with a capacity expansion to a German plant due to come online in mid-2020 and a further plant in the US to follow in early 2021. Rockwool Group chairman Henrik Brandt and CEO Jens Birgersson said, “For the fifth year in a row, our customer satisfaction scores increased.” Satisfaction rose by 14% year-on-year.

France: Hirsch France, a partnership consisting of 66% Hirsch and 34% BewiSynbra, has purchased six Saint-Gobain expanded polystyrene (EPS) insulation plants and 49.9% of shares in Isossol from Saint-Gobain subsidiary Placoplâtre.

Saint Gobain’s nine-month sales fell by 4.1% year to Euro31.1bn to 30 September 2019 from Euro32.5bn. The group is targeting annual divestment equivalent to Euro3.0bn to cut losses.

UK: Kingspan has confirmed that a limited amount of its Kooltherm K15 phenolic insulation product was used in Grenfell Tower. In response to a report by Channel 4 News the insulation producer said that a ‘very small quantity’ of the product had been used without its knowledge in a façade refurbishment of the high-rise tower. The building subsequently suffered a fire in June 2017 in which at least 80 people are believed to have died or gone missing.

“Kingspan had no involvement in either the design or the specification of the refurbishment of the Grenfell Tower facade, and neither Kingspan insulated panels nor Kingspan façade systems were used on Grenfell Tower,” said Kingspan in a statement. It added that following the fire it became aware that a limited quantity of Kingspan Kooltherm K15, less than 5% of the estimated total amount of insulation used on the building façade, was sourced by a third party distributer and supplied to contractors involved in the refurbishment. It impressed that, “It appears that Kooltherm K15 has been used without our knowledge, as part of a combination for which it was not designed, and which Kingspan would never recommend.”

The majority of the insulation purchased for use in the building refurbishment was Celotex’s RS5000 polyisocyanurate foam (PIR) insulation board. This product has been stopped for use in rainscreen cladding systems for buildings over 18m tall whilst the investigation into the Grenfell fire continues.