Insulation industry news from Global Insulation

Russia: TechnoNICOL says that it will invest US$219m in new mineral wool plants and plant upgrades in Russia throughout 2025, as part of a drive to raise its capacity to 5Mm³/yr by 2030. Interfax has reported that projects include the upcoming Krasnosulinsky stone wool insulation plant in Rostov, scheduled to open in late 2026. In Moscow, the company is investing US$46.2m to rebuild it Serpukhov glass wool plant, scheduled for completion in April 2026. At its Ryazan plant, meanwhile, TechnoNICOL is installing a 1.25Mm³/yr mineral wool recycling line and captive power plant, with a combined investment of US$29m.

Russia: TechnoNICOL plans to build a further plant in Khabarovsk Krai. Interfax Russia & CIS Business News has reported that the plant will produce technical insulation, as well as 80,000m³/yr of shipbuilding insulation and 20,000m³/yr of substrates for vegeculture. TechnoNICOL plans to invest US$3.49m in the plant, and commission it in mid-late 2025.

Russia: TechnoNICOL plans to invest US$11m in automating logistics across its mineral wool plants by 2026. Russian-owned AK&M News has reported that the investments will go towards the installation of automated loading equipment and plant digital twins. This is expected to more than double labour productivity to 180,000m³/yr per worker. Plants scheduled for automation upgrades in 2025 include the Serpukhov and Chudov glasswool insulation plants.

TechnoNICOL’s total investments in automation and digitisation totalled US$2.75m in 2024.

Russia: TechnoNICOL and the Corporation for the Development of the Far East and the Arctic (KRDV) have agreed to build a new US$29.3m, 400,000m³/yr stone wool insulation plant in Khabarovsk Krai. When commissioned in late 2026 or early 2027, the plant will be TechnoNICOL’s third in the krai and will employ 140 people. Russian-owned AK&M News has reported that surveys and design documentation for the plant are scheduled for submission in June 2025.

Russia: TechnoNICOL has installed a new glass furnace and polymerisation chamber at its Serpukhov glass wool plant in Moscow Oblast. AK&M News has reported that that the upgrade will expand the plant’s glass wool capacity to just under 2Mm³/yr and enable it to produce a total of 300 different types of insulation. TechnoNICOL is investing US$18m in the project, which uses equipment from Russian suppliers and is intended to reduce the sanctioned nation’s reliance on imports.

Russia: TechnoNICOL has announced plans for a third stone wool insulation plant in the eastern Krai of Khabarovsk. The plant will have a production capacity of 400,000m³/yr of stone wool, and will produce thermal and acoustic insulation and technical insulation, including stone wool substrates for use in hydroponic plant cultivation. Together with an on-going upgrade to an existing stone wool insulation plant at the site, the project will cost US$37.6m, AK&M News has reported. Pre-design construction, land leasing and procurement of ‘key equipment’ for the new plant are currently underway, with commissioning scheduled for late 2026. TechnoNICOL then expects to complete the upgrade to the existing plant in 2027.

Russia: Knauf is seeking to transfer its ‘entire business in Russia’ to its local management, pending the approval of Russian authorities. The Kyiv Independent newspaper has reported that Knauf elected for the transfer in order to protect the jobs of 4000 employees in the country.

Germany/Ukraine: The Würzburg Prosecutor's Office has opened a preliminary investigation into Knauf over its alleged involvement in the on-going reconstruction of Russian-occupied Mariupol. The investigation will seek to establish whether an ‘initial suspicion’ of criminal activity exists. Germany-based media outlet ARD published its allegation of Knauf’s involvement in the reconstruction via the use of its materials earlier in April 2024.

The producer denied the allegations, adding that it complies with relevant laws and sanctions.

Russia/Kazakhstan: TechnoNICOL plans to invest US$109m in capital expenditure (CAPEX) in Russia and Kazakhstan throughout 2024. The sum is triple TechnoNICOL’s 2023 CAPEX, according to the company. US$27.3m will go towards two projects in Kazakhstan: the completion of the upcoming Almaty insulation plant, scheduled for September 2024, and the start of construction of the upcoming Karaganda insulation plant. The remainder of the sum will fund other projects, including the construction of the upcoming Rostov insulation plant and an expansion to the Chelyabinsk insulation plant, both in Russia.

Belgium: Etex reported sales of €3.81bn in 2023, up by 2.5% from 2022 levels. The company's recurring earnings before interest, taxation, depreciation and amortisation (REBITDA) rose by 10% to €712m. It also raised its capital expenditure for the year, to €371m. Etex used 47% recycled polystyrene in its operations throughout the year. In mid-2023, Etex exited Russia through the sale of two URSA insulation sites. The group is also ‘actively preparing’ to help rebuild Ukraine as soon as conditions permit.

CEO Bernard Delvaux said “Even more so than 2022, 2023 was a challenging year marked by volatility, uncertainty and severe drops in demand across the world, as we observed the continued impacts of increased energy prices and interest rates. Combined with tougher financing possibilities by banks, all these circumstances meant that both renovation and new construction levels dropped globally. Devaluation of some foreign currencies and hyperinflation accounting also had significant effects on our results. Despite all these challenges, I am extremely proud to share that Etex navigated these difficult waters very well and delivered yet again another record year. This includes our highest ever revenue and REBITDA, among others. This strong performance stems from our anticipation in making strategic decisions and changes at global, regional and local levels, ensuring continued proximity with our customers. This is also a result of even tighter cost monitoring in 2023, without ever losing sight of our long-term ambitions and continuing to improve our strong industrial footprint.”