Insulation industry news from Global Insulation

Europe: Market research company Freedonia Group has forecast a 3% composite annual growth rate in European insulation demand over the five-year period between 2023 and 2028. This will result in a market value of €9.44bn, corresponding to volumes of 3.2Mt, in 2028. Drivers of the anticipated growth include tighter fire safety regulations and the cost effectiveness of mineral wool insulation.

Ukraine: Construction firm Rauta recorded 15% year-on-year growth in the Ukrainian insulation sector’s domestic sales of insulated sandwich panels in the first half of 2024. Meanwhile, imports of the product dropped by 12% over the same comparison period. Consumption totalled 1Mm², in line with 2023 volumes. Business World News has reported that Rauta noted a shift from other panel types towards polyisocyanurate (PIR) core panels.

Construction activity remains mostly concentrated in Western Ukraine due to the on-going Russian invasion in other areas of the country, with investors reportedly remaining cautious. Ukraine’s construction market has declined by 60 – 70% from antebellum levels in 2021.

Belgium: Germany-based Covestro has broken ground on the construction of a new Euro300m aniline plant in Antwerp. The plant will supply aniline for methyl diphenyl diisocyanate (MDI) production in the region. Forecasts cited by the chemicals producer posit global annual MDI demand growth of 6% into the medium-term future.

Covestro's chief technology officer Klaus Schafer said “Even in challenging times, we must not lose sight of our goals. With the expansion of our aniline production, we are addressing the further increase in demand from our customers for energy-efficient insulation." He added “By using state-of-the-art technology, we are increasing the energy efficiency of production, and thereby the competitiveness, of the Antwerp site.”

Poland: Austria-based Austrotherm has launched production at its Grodków expanded polystyrene (EPS) insulation plant following a capacity expansion. The total cost of the work was Euro5.5m.

Managing director Klaus Haberfellner said “We are particularly proud that, despite the adversities of the coronavirus epidemic, we have now been able to start full operation in Grodków. The demand for our high-quality EPS insulation panels has been growing steadily in Poland for years. This is due on the one hand to rising energy prices and on the other hand to the government smog control renovation subsidies programme launched in 2019.” He added "Thanks to the new plant, we are optimally positioned in terms of capacity to be able to supply our customers promptly."

Ireland: Kingspan’s consolidated net sales increased by 24% year-on-year in the first quarter of 2021 to Euro1.28bn. Insulated panels sales grew by 25% having started the year with a strong order backlog and insulation boards grew 12%. Communications company Edison Group said that growth was most pronounced in Germany, France and Benelux and Latin America, with a strong order intake in North America and the UK. Net debt at 31 March 2021 was Euro352m.

The company noted increasing inflationary pressure and challenges regarding availability despite strong demand and a strong backlog. As such, it has given no guidance for the year.

Kingspan highlighted its inaugural Planet Passionate sustainability report. The report details the company’s achievements in the first year of its 2019 10-year sustainability strategy. In 2020, the producer achieved net-zero energy and cut CO2 emissions by 5% year-on-year. It issued a Euro750m green private placement in September 2020. The company called the major achievements the ‘first leg’ of its decarbonisation journey. In its latest report, it set the target of net-zero CO2 emissions by 2030. Additionally, it is aiming to halve CO2 intensity over the same period. Altogether, Planet Passionate covers 12 sustainability targets across the key areas of energy, circularity, CO2 and water.

Chief executive officer Gene Murtagh said “Our Planet Passionate targets demand radical thinking and action. Our aim is to get as close to zero emissions in our manufacturing as technically possible by transforming our processes. Industry has a vital role to play in addressing the threat of climate change.” He added that the group target of 50% primary raw materials CO2 intensity reduction “will also lower the embodied carbon in our products, and consequently the whole life carbon of buildings.”

Czech Republic: Consumption of expanded polystyrene (EPS) fell by 6.8% year-on-year to 57,900t in 2016 from 62,100t in 2015. The decrease was caused by a decline of the domestic construction sector said the Czech EPS Association, according to the Czech News Agency (CTK). Local building output fell by 5.9% in 2016 according to the Czech Statistical Office (CSU).

"The decrease is being caused mainly by lengthy building permit proceedings in our country. In comparison with Germany or Austria, building permit proceedings in the Czech Republic take more than twice as long," said insulation association chairman Pavel Zemene.

Around 85% of the total EPS consumption in the country is used in the construction sector, and 50% is used for building insulation.

Russia: Mineral wool consumption fell by 12.8% year-on-year to 34Mm³ in 2015. Previously, consumption of heat insulation materials grew by 7% per year on average between 2010 and 2014, according to CM PRO. Continued decline in insulation consumption volumes are expected in 2016.

Czech Republic: Expanded polystyrene (EPS) consumption in the Czech Republic rose by 5% year-on-year to 29,700t in the first half of 2015, according data reported to the Czech News Agency by the Czech EPS Association. The association is expecting EPS consumption to follow the trend in 2014 and also surpass 60,000t in 2015. The increase has been attributed to growth in the construction sector and by state subsidy programmes that support building insulation systems.

"In the second half of the year, the subsidies drawn from the New Green Savings Programme (the Environment Ministry's programme focused on energy savings and renewable energy sources in family houses) should become evident. People are starting working on their insulation and given that the weather is favourable, consumption can be expected to exceed 62,000t," said Pavel Zemene, head of the association.

In 2014, 60,850t of EPS were consumed in the Czech Republic. The highest level of EPS consumption was 66,000t in 2011. The Czech Republic is one of the European Union's leading countries for per capita consumption of EPS, beating Germany, Spain, France and Italy.

World: A new report from The Freedonia Group has forecast that global demand for insulation will rise by 5%/yr to 24.9Bnm2/yr of R-1 value in the period to 2018. This represents a significant increase from the rate of the 2008 - 2013 period. The foamed plastic insulation sector will post the fastest gains and strong growth in residential building construction activity will be the primary driver of demand.

In developing countries, rising building construction and industrial activity will lead to increased demand for insulation. In many high-income countries, insulation demand will rebound from downturns during the 2008 - 2013 period that were caused, in part, by sharp declines in housing construction. Government efforts, particularly in Western Europe, to reduce energy consumption will lead to the adoption of new building codes that require increased amounts of insulation.

The Asia-Pacific region is forecast to have the fastest growth in insulation demand in the period to 2018, aided by advances in building construction activity as well as manufacturing and industrial output. Over 58% of new global insulation demand generated between 2013 and 2018 will be attributable to this region. Among the regional countries that are expected to post solid growth are China, India and Indonesia.

In North America demand for insulation in residential construction applications will grow 6.5%/yr in R-1 value through 2018, due primarily to a partial recovery in housing construction in the United States. Rural-to-urban migration in developing countries in the Asia, Africa, the Middle East and Central and Southern America will stimulate building activity in urban areas and therefore insulation demand.

US: Demand for insulation in the US is forecast to rise by 7.8%/yr to reach US$8.9bn in 2016, according to a new report by the Freedonia Group. The report says that the advance will be driven by a rebound in building construction expenditures from a depressed 2011 base. Further growth will be spurred by changes in building codes and continuing consumer interest in reducing energy consumption and utility bills. It also says that home and building owners will add or upgrade insulation to achieve these goals.

Freedonia says that the residential market will post the most rapid gains until 2016, advancing at a double-digit pace as housing starts to rebound. Moreover, builders will construct homes with larger amounts of insulation to make them more desirable to potential buyers. Residential insulation demand will also be supported by the attic re-insulation and home improvement and replacement markets. Insulation demand in the non-residential market will reportedly also see solid advances. Rebounding non-residential building construction expenditures, particularly in the office and commercial segments, will promote gains.

Fibreglass insulation accounted for the largest share of insulation demand in 2011 with 48%. The report says that fibreglass insulation will remain the market leader in 2016, with demand rising by 8.1%/yr to US$4.4bn. Growth will be spurred by a rebound in the residential market.

Demand for foamed plastic insulation, which accounted for the second largest share of the market in 2011, is expected to rise by 7.3%/yr to US$3.9bn in 2016. Advances will be driven by the rebound in building construction spending.

Demand for radiant barrier and reflective insulation is anticipated to grow by 8.7%/yr to US$190m in 2016. The rebounding housing market will boost demand, with further gains supported by increases in industrial and non-residential building construction spending. Growth will be concentrated in the south and west of the country regions, as structures in those regions are more often exposed to sunlight.