Insulation industry news from Global Insulation
Poland: Ineos Enterprises has agreed in principle to sell Ineos Styrenics, its expandable polystyrene (EPS) business, to Synthos for Euro80m. Completion of the transaction is likely to occur in the second half of 2016, subject to customary regulatory approvals.
Ineos Styrenics produces EPS for the building, construction and packaging industries at manufacturing sites at Wingles and Ribécourt in Northern France and Breda in the Netherlands. The three production sites are supported by its technology Centre in Breda. Customer Service, Logistics and Finance groups are also located in Breda. The business employs around 250 people who will transfer as part of this deal.
“The aim of the acquisition will be to provide the highest quality EPS to ensure that EPS remain the insulation material of choice for our customers.” said Tomasz Kalwat, CEO of Synthos.
Synthos S.A. is one of the largest manufacturers of chemical raw materials in Poland. The company is the first European manufacturer of emulsion rubbers and is a leading manufacturer of polystyrene for foaming applications. The Company is traded on the Polish stock exchange with its headquarters located in Oświęcim
US: The Office of Environmental Health Hazard Assessment (OEHHA) in California has asserted that polystyrene is not the same as styrene and is not listed by the state as a substance that causes cancer. The OEHHA has added styrene to a list of a list of chemicals known to the state to cause cancer for purposes of the Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65).
"There is sufficient scientific information to demonstrate that the intended uses of these materials are safe,” said the OEHHA. "While free or unreacted styrene may be present in such products, only styrene exposures that pose a significant cancer risk would require a warning." Styrene is used to make expanded polystyrene (EPS) but the substances have different properties. The OEHHA's listing is based on the findings of the 12th edition of the National Toxicology Program's Report on Carcinogens that assesses the potential for risks associated with styrene, primarily in work environments where levels of styrene exposure may be higher.
Carpenter opens new expanded polystyrene production facility in US
26 February 2016US: Carpenter Co. has opened a new expanded polystyrene (EPS) plant in Elkhart, Indiana. The new plant will supply the upper Midwest markets. It will be fully operational in March 2016.
"We are excited to expand our effective marketing area into the Midwest area of the country," said Larry King, vice president Insulation Division of Carpenter.
The Elkhart EPS facility will be managed by Richard Thain, who previously worked at the Carpenter EPS plant in Lakeland, Florida. Carpenter currently operates EPS production facilities in Fogelsville, Pennsylvania, High Point, North Carolina and Lakeland, Florida.
Albemarle and ICL enter into long-term supply agreement for sustainable polymeric flame-retardants
25 February 2016US: Albemarle Corporation, a flame retardant manufacturer, and ICL, a specialty chemical company, have announced that they have entered into a long-term agreement for the supply of a polymeric flame retardant. The product is manufactured at ICL's facilities in the Netherlands and in Israel using technology licensed from Dow Global Technologies LLC, a subsidiary of The Dow Chemical Company.
This next generation flame retardant, which is marketed by Albemarle under the brand name GreenCrest and by ICL under the brand name FR122P, is a sustainable alternative for customers transitioning from hexabromocyclododecane (HBCD)-based flame retardants currently used by the building industry in extruded polystyrene (XPS) and expanded polystyrene (EPS) foam insulation products. Albemarle will supply ICL with bromine for the production of GreenCrest, associated with the agreement. The agreement is subject to certain conditions precedent, including approval of Israel's Antitrust Authority.
Albemarle and ICL will continue to provide independent marketing, sales and technical service to their respective customers in Europe and around the world to ensure a transition as EPS and XPS producers continue to shift from HBCD to the polymeric flame retardants.
BASF adopts polymeric flame retardant flame retardant for EPS insulation product in China
25 February 2016China: BASF has adopted a polymeric flame retardant for Neopor in China. It has replaced the flame retardant hexabromocyclododecane (HBCD) with PolyFR in its white expandable polystyrene insulation product.
“There is a greater need than ever for energy efficiency in the commercial and residential construction sectors, and EPS insulation materials like Neopor have the right properties to serve this need. Additionally, with the switch to PolyFR, we are now ensuring that the thermal insulation products are suitable for a wide range of sustainable building projects in the future. These high-quality materials can help developers address the increasing market requirements for energy efficient living and working spaces while ensuring regulatory compliance,” said Giorgio Greening, Senior Vice President of BASF’s global styrene foams business unit.
PolyFR is already used as an effective flame retardant in BASF’s portfolio of polystyrene-based insulation materials worldwide, including the Neopor range used in Europe, North America and China. As the first manufacturer in Europe and the first in Korea to switch entirely to PolyFR, BASF is now the first to do so in China.
Videolar-Innova to launch EPS plant in Brazil with Sulzer
26 November 2015Brazil: Sulzer has received an order from Innova for the delivery of a foam production system with Sulzer's extruder-based melt impregnation technology. The 24,000t/yr plant in Triunfo, Brazil, will produce expanded polystyrene (EPS). Commercial production is planned to start in the middle of 2016.
Videolar-Innova is the first and only petrochemical company in Brazil to integrate the production units for ethylbenzene, toluene, styrene monomer and polystyrene into a single industrial plant. The newly-formed company is the biggest producer of styrene monomer and polystyrene in Brazil. With Sulzer's support, Videolar-Innova will enter the South American insulation market. The company will provide strategic downstream integration with unique production capabilities, in a region that still imports most of its EPS.
UK: Two management buyouts (MBOs) at Synbra Group have resulted in the establishment of the UK's largest expanded polystyrene (EPS) producer.
With the financial backing of Mobeus Equity Partners, the management of Styropack and Jablite have successfully completed MBOs. The new company is owned by Richard Lee, the former CEO of Styropack, as well as Ken Hutchins, who now acts as finance director. The two other owners are Wayne Brown, who will oversee operations and Mobeus' John Colley, who has been named chairman.
The new owners have assured customers that business will proceed as usual, adding that they plan to further strengthen the two companies' market share in the future. "We are absolutely determined to grow our new company into a larger, thriving business whose products are always the first choice for insulation and packaging in the UK," said Lee. Styropack produces packaging solutions for the shipping, automotive, pharmaceutical, fishery and gardening segments, while Jablite specialises in the manufacture of EPS insulation.
US/Canada: Armacell International SA, which produces flexible insulation foams for the equipment insulation market, has completed the acquisition of Industrial Thermo Polymers Limited (ITP), a producer of extruded polyethylene (EPS) foam products in North America.
"We are pleased and excited to welcome the employees of ITP into the Armacell family," said Thomas Himmel, vice president of the Americas and engineered foams for Armacell. "The acquisition of ITP supports our strategy to expand our manufacturing capability of polyethylene foam products. The Brampton facility will be the base for our future investment into the manufacture of polyethylene terephthalate (PET) foam in North America."
ITP was founded in 1980 and maintains headquarters in Toronto, Canada. Under the brand name Tundra, it manufactures self-sealing pipe insulation, insulating foam filler and water toys. In 2014, ITP generated US$23.5m in revenue.
Hungary/Ukraine: Hungarian building materials manufacturer Masterplast has seen its earnings fall in 2014 after the worsening Ukraine crisis forced it to write off investment plans for a new expanded polystyrene (EPS) insulation plant in the country.
Masterplast has reported that its annual net income dropped by 38% year-on-year to Euro749,000 in 2014. Without the enforced Ukraine write-off, the company had expected its post-tax profit to reach Euro1.6m. Masterplast, which has a growing string of plants in eastern Europe, has reported that its 2014 revenue was flat at Euro81.6m, while its annual operating profit fell by 1% year-on-year to Euro2.7m.
Masterplast had planned to invest Euro1.4m to set up a new EPS insulation plant at Lviv in the far west of Ukraine, where it had bought and converted existing industrial premises. It expected to become Ukraine's third-largest player in the thermal insulation segment within three years. However, early in 2014 Masterplast suspended its national investment and project for the EPS and adhesives plant. With the situation deteriorating further since then, it has decided not to restart its expansion scheme until Ukraine's political and economic position has stabilised.
Germany: Germany's BASF has switched its entire polystyrene-based insulation product portfolio for the European market to the new polymeric flame retardant (PolyFR). The change comes nine months ahead of the deadline laid out in the REACH regulation, which forbids the use of hexabromocyclododecane (HBCD) as a flame retardant as of 21 August 2015. This means BASF's 'Styropor' and 'Neopor' Expanded Polystyrene (EPS) and its 'Styrodur' extruded polystyrene (XPS) are only available with PolyFR from now on.
"By switching to PolyFR we can guarantee the supply of eco-efficient thermal insulation products for sustainable building projects in the future," said Giorgio Greening of the group's Styrenic Foams business unit. Using PolyFR allows producers to manufacture insulation materials that meet Class E under European standards.
To meet rising global demand for PolyFR, which has a better environmental profile than HBCD, a number of producers have set up new production plants, including the recent announcement by Albemarle and Israel Chemicals (ICL) to set up a PolyFR joint venture.