Insulation industry news from Global Insulation

Russia: Rockwool plans to install a new mineral wool production line at its Vyborg insulation plant in Leningrad oblast. The producer says that the expanded plant will have 50% lower CO₂ emissions than before the expansion due to an efficiency increasing upgrade to its melting technology.

Rockwool plans to invest Euro200m in expansions and efficiency improving upgrades in Russia ‘in the coming years,’ creating 70 new jobs.

UAE: Pearl Polyurethane Systems plans to double its polyurethane (PUR) production capacity over the five years up to September 2026.

CEO Martin Kruczinna said “The newly structured entity of Pearl Polyurethane, combined with the reconfirmed long-term relationship with Covestro, enables us to create win-win solutions for our existing and new customers.” He added “While we plan to further increase our market share in selected Middle Eastern and North African countries, the real leverage will come from moving beyond those borders and launching innovative new products. Our advantageous location in Dubai as a regional trading hub puts several attractive markets within easy reach. We expect our unique value proposition of being able to reliably deliver high quality service and products at competitive prices should be valued in new international markets. We intend to capitalise on these growth opportunities and position Pearl as the preferred PUR solutions partner for customers in a growing number of industries, not only in the Middle East but also internationally.”

Poland: Austria-based Austrotherm has launched production at its Grodków expanded polystyrene (EPS) insulation plant following a capacity expansion. The total cost of the work was Euro5.5m.

Managing director Klaus Haberfellner said “We are particularly proud that, despite the adversities of the coronavirus epidemic, we have now been able to start full operation in Grodków. The demand for our high-quality EPS insulation panels has been growing steadily in Poland for years. This is due on the one hand to rising energy prices and on the other hand to the government smog control renovation subsidies programme launched in 2019.” He added "Thanks to the new plant, we are optimally positioned in terms of capacity to be able to supply our customers promptly."

Denmark: Rockwool’s post-tax profit for 2019 was Euro285m, up by 7.5% from Euro265m in 2018. Sales rose by 3.2% to Euro2.8bn from Euro2.7bn. The company’s insulation section saw ‘mixed market conditions’ but ‘showed modest growth’ over the period, thanks in particular to state-supported energy efficiency improvement in construction practices generating increased demand in the South-West Europe region.

Rockwool said that it invested in long-term growth, having opened a plant in Romania in late-2019, with a capacity expansion to a German plant due to come online in mid-2020 and a further plant in the US to follow in early 2021. Rockwool Group chairman Henrik Brandt and CEO Jens Birgersson said, “For the fifth year in a row, our customer satisfaction scores increased.” Satisfaction rose by 14% year-on-year.

UK: TechnoNicol International plants to use Stirling-based Superglass to launch an expansion programme in the US and to develop its market in the UK and Ireland. TechnoNicol has created a new division at the company it purchased in July 2016 to achieve this aim and has made senior appointments to support it. The company aims to establish a ‘significant’ market share in North America over the next five years.

Ken Munro, Superglass’s chief executive officer, has become chief executive officer of TechnoNicol (UK, Ireland and USA). In this newly created role, Munro will have responsibility for the management and coordination of TechnoNicol’s presence in these regions and will continue to lead and develop the Superglass business as it is incorporated into this expanded structure.

Munro will also have responsibility for the global development of the Superglass brand as it begins to play a part in TechnoNicol’s overall insulation products strategy. As further businesses are developed, both organically and by acquisition, they will be integrated into this unified regional structure, with new jobs likely to be created in Stirling as the regional headquarters takes shape.

Stuart Rowell, who is currently Group Business Development Director at Superglass, and Girts Dikelsons, currently Regional Director TechnoNicol (UK and USA), will be responsible for sales and marketing activity across all product lines in the new region and are appointed as Regional Sales Director (Insulation Solutions) and Regional Sales Director (Bitumen Membrane Solutions) respectively.

Theresa McLean, Superglass’s Chief Financial Officer, has been appointed as chief financial officer of TechnoNicol (UK, Ireland and USA) and Mark Atherton, Operations Director at Superglass, becomes Chief Production Officer and Head of Operations for the newly expanded regional business. Rowell, Dikelsons, McLean, and Atherton will all report directly to Ken Munro.

Ireland: Kingspan has earmarked Euro20m for its initial expansion into Mexico, which it expects to enter in 2016 or 2017, according to chief executive Gene Murtagh. The greenfield expansion was confirmed by the group as it posted record first-half results, boosted by acquisitions and favourable foreign exchange movements.

Revenue rose by 39% to Euro1.24bn, while its trading profits jumped by 61% to Euro112m. Excluding currency benefits, revenue was 29% higher, while trading profits were up by 44% on the same basis. Kingspan reported that its overall performance was underpinned by strengthening UK and US markets, while there has also been recovery in other important markets for the group, such as the Netherlands.

Kingspan completed two significant acquisitions so far in 2015: the Euro320m purchase of Belgian group Joris Ide and the Euro139m purchase of Canada's Vicwest. The company also plans to install new insulated panel manufacturing capacity at plants in Belgium, France and Russia over the next two years.

Murtagh said that Kingspan has allocated Euro75 - 80m/yr for capital spending over the next four to five years, which includes the start-up costs for its entry to Mexico. "There were some bolt-on opportunities in Mexico but we haven't managed to unlock any of those, said Murtagh. "The investment at the start will be in the order of Euro20m. Naturally, over time that becomes larger as we expand the business."

Kingspan has also continued to eye opportunities in Brazil. "We haven't made any significant headway, but it's still very much in our thinking," added Murtagh. "Our ambition in Brazil would be to do it through an existing player and that just takes a bit of patience."

US: Johns Manville (JM), a Berkshire Hathaway company, has announced that it will increase its glass microfibre capacity by early 2016 at its plant in Waterville, Ohio.

"We have initiated several productivity projects and line modifications that will noticeably increase our microfibre capacity," said Martin Kleinebrecht, marketing and portfolio management leader for JM Engineered Products. "We continue to experience a strong global demand for glass microfibre and we fully expect this trend to continue over the next several years." Kleinebrecht added that JM is exploring a number of additional investments in its glass microfibre business and plans to announce more details in the near future.

JM has maintained a large presence in Waterville since 1958. In addition to glass microfibre, JM manufacturers a variety of premium-quality products at this location, including wet and dry chop glass fibres, single-end rovings and nonwoven fibreglass mat. These materials are used in roofing, gypsum wallboard and specialty applications, as well as in plastic reinforcement and weaving. Glass microfibre products are widely used in filtration and advanced lead-acid battery applications.

US: Knauf Insulation's plant in Huguley Industrial Park, Alabama will double its production capacity in June 2015, according to Aaron Wine, plant manager. The plant currently produces 200t/day of insulation. With the expansion, that capacity will grow to 400t/day.

During the housing slowdown Knauf shuttered its Lanett plant, which was put back into operation in 2013. According to Wine, the plant makes batts of insulation and blow-in wool. With the new line that is being installed, the Lanett plant will have the capability to produce rolls of insulation as well. When the new line goes online, employment will grow to 215.

Serbia: Masterplast, a major producer of thermal insulation materials in Central and Eastern Europe, has announced that it plans to expand its plant located in Szabadka, Serbia. Masterplast will invest Euro400,000 of its own resources in the expansion and will launch trial production in its second fibreglass plant. 

Tajikistan: Knauf is seeking to expand its operations in Tajikistan, according to the Tajik Ministry of Foreign Affairs (MFA).

According to the Tajik MFA information department, issues related to cooperation between Tajikistan and Knauf International were discussed at a meeting of the Tajik Ambassador to Germany, Imomuddin Sattorov, with Alexander Blumhardt, Executive Manager CIS, Knauf International that took place in Berlin, Germany on 18 June 2013. The sides reportedly discussed participation of Knauf in projects for production of building materials in Tajikistan.

Blumhardt briefed the Tajik diplomat on investment policy of the company and prospects of further expansion of its operations in Tajikistan. He noted that Knauf was interested in participation in development of gypsum deposits in Tajikistan and production of building materials from domestic raw materials with getting local labour resources involved in the work. The sides also discussed the upcoming visit of the Knauf delegation to Tajikistan.