Insulation industry news from Global Insulation

US: Duna-USA has completed an expansion upgrade to its plant and headquarters in Baytown, Texas. The work, which began in late 2016, included the addition of a new manufacturing building, new office building, automated fabrication department and an additional production line. Work on the project finished in late December 2018.

“We’ve significantly increased production and fabrication capabilities, enhanced quality and expect to reduce lead times, while increasing production efficiency at the same time,” said Marta Brozzi, president of the DUNA Group

Duna-USA manufactures polyurethane and polyisocyanurate foams and chemicals for the insulation, aerospace, automotive, marine and construction industries. Italy’s Duna Group, comprised of Duna-Corradini, Duna-USA, and Duna-Emirates, has been manufacturing foams, chemicals and adhesives since 1957. It specialises in the research and development of polyurethane and epoxy systems, with manufacturing locations in the US, Europe and the UAE.

US: PhytoGen, part of Corteva Agriscience and DowDuPont, is partnering with Cotton Incorporated’s Blue Jeans Go Green denim recycling program to turn used clothing into insulation. PhytoGen will be collecting used denim at various events throughout 2019.

“New seed technologies and the commitment of US cotton growers continue to make sustainable production gains, while the Blue Jeans Go Green denim recycling program addresses end-of-product-life sustainability,” said Stacey Gorman, Director of Communications for The Cotton Board.

To raise awareness for the program, PhytoGen and Corteva Agriscience started holding internal denim drives at their corporate offices and seed production locations in November 2018. With the support of the National FFA Foundation and local FFA chapters, this will now be expanded to collection drives across the Cotton Belt in early 2019 and collections will be organised at trade events.

Since its start in 2006, the Blue Jeans Go Green program has collected more than 2 million pieces of denim and over 350,000m² of insulation has been upcycled from worn denim. Over 40 Habitat for Humanity affiliates have received denim insulation and more than 1000t of textile waste have been diverted from landfills. Corporate partnerships with the Blue Jeans Go Gerent program predominately have been with retailers and brands that offer a sales incentive for recycling used denim. Past partners include: Wrangler, Gap, American Eagle, J Crew and Madewell.

Germany: BASF is developing a pilot project to make insulation panels from plastics waste as part of its ChemCycling project. The company is making ethylene and propylene from the waste to use as raw material for further chemical manufacturing. Other projects the company is testing using waste plastics with include mozzarella packaging and refrigerator components.

“With our ChemCycling project, we are using plastic waste as a resource. In this way, we create value for the environment, society and the economy. We have joined forces with partners throughout the value chain to establish a working circular model,” said Martin Brudermüller, chairman of the board of executive directors and chief technology officer of BASF.

BASF feeds oil derived from plastic waste by an oiling process into the Production Verbund process. BASF gets this feedstock for the pilot products from Recenso in Germany. As an alternative, syngas made from plastic waste can also be used. The first batch of this oil was fed into the steam cracker at BASF’s site in Ludwigshafen in October 2018. The steam cracker is the starting point for Verbund production. It breaks down or ‘cracks’ this raw material at temperatures of around 850°C. The primary outputs of the process are ethylene and propylene. Under the mass balance approach, the share of recycled raw material can be mathematically allocated to the final certified product. Each customer can select the allocated percentage of recycled material.

BASF is working with its customers and partners, which range from waste management companies to technology providers and packaging producers, to build a circular value chain. Its next step is to make the first products from the ChemCycling project commercially available. However, technological and regulatory conditions need to be met on a regional basis before the project is market-ready.

UK: SIG has forecast in a trading update that its sales revenue will fall by 2.3% year-on-year in 2018. It described the UK trading environment as increasingly ‘challenging’ in the second half of 2018 with commercial demand reduced by economic uncertainty, slower house price inflation and falling secondary housing market transactions. Conditions in France and Germany were also reported as slowing down in the second half.

US: The board of directors of Owens Corning has elected Brian Chambers as chief executive officer (CEO) from 18 April 2019. He will succeed Mike Thaman, who has decided to retire from the role. Thaman will remain with the company as executive chairman.

Chambers, who was promoted to president and chief operating officer (COO) in August 2018, will retain the title of president as he assumes the CEO role. Previously, he served as president of the company’s Roofing business since 2014. Overall, he has 15 years of management experience with Owens Corning in a variety of positions, including roles with the company’s Composites and Building Materials businesses. He also spent over three years as the president of Saint-Gobain’s Distribution business in North America following Owens Corning’s divestiture of the business in which he served as president.

US: Kingspan Insulation has appointed Doug Crawford as its new Managing Director in charge of operations for North America. Crawford's appointment became effective on 2 January 2019.

Crawford has held numerous roles in corporate development and line management for Oldcastle (CRH) over the last decade. He most recently served as Vice President of Sales and Marketing for Meadow Burke Products, a manufacturer and supplier of accessories for concrete construction. Prior to joining Oldcastle, Crawford was a consultant with the Boston Consulting Group (BCG). He holds a Bachelor of Science in Finance from Pennsylvania State University and an MBA from Northwestern University's Kellogg School of Management.

UK: The UK government plans to adopt the recommendations made by Dame Judith Hackitt in her review of building regulations and fire safety published following the Grenfell Tower fire in mid-2017. Other commitments the Ministry of Housing, Communities & Local Government has made include creating a new regulatory and accountability framework to provide greater oversight of the industry and introducing clearer standards and guidance, including establishing a new Standards Committee to advise on construction product and system standards and regulations. It says it will place residents at the heart of the new system, with new routes for engagement and redress, and that it wants to help create a culture change and a more responsible building industry. In addition to setting out its plans to implement the changes called for by Hackitt, the government says that a full review of fire safety guidance within building regulations has also been launched.

Romania: Sika has agreed to acquire Arcon Membrane, a manufacturer of roofing and waterproofing systems including thermal insulation systems for facades and roofs. Its insulation systems combine expanded polystyrene (EPS) sheets and bituminous membranes. Sika says that by buying Arcon it will strengthen its position in the local market and extend its product portfolio to meet the increasing demand for complete solutions in the roofing and waterproofing markets. The transaction is subject to approval by the Romanian anti-trust authority. No value for the purchase has been disclosed.

“Arcon’s market leading position, comprehensive product portfolio, and established distribution network will support our growth strategy by opening up new cross-selling opportunities, as well as increasing our market access and the penetration of key project,” said Ivo Schädler, Regional Manager Europe, Middle East and Africa (EMEA) at Sika.

US: Owens Corning has purchased an existing plant in Blythewood, South Carolina where it intends to manufacture coated, non-woven products for a variety of applications within the North American building materials industry. It has spent US$13.6m on the acquisition.

The insulation producer intends to convert an existing line to produce coated, non-woven products. The acquisition is the first step in the creation of a glass non-wovens excellence centre, where the company will continue to invest to expand its capacity with the best available technologies. With existing South Carolina locations in Aiken, Charleston, Duncan and Starr, this will be Owens Corning’s first Richland County presence. Hiring for the new positions is expected to begin in late 2019.

“The Blythewood operation represents a valuable addition to a thriving business. Adding this new capacity and capability for glass-based coating solutions in South Carolina will help us to better serve our residential and commercial building products customers across North America,” said Owens Corning’s Global Non-Wovens Business Vice President Nicolas Del Monaco.

UK: Recticel has appointed Laura Katon as its House Building Manager for the southern region and Kevin Lee as Area Sales Manager for East Anglia.

Katon holds over 20 years’ experience in sales and account management, liaising with house builders, local developers and building contractors. She started the new role in early December 2018.

Lee is responsible for distribution, merchant, contractor and sales relating to Recticel’s tapered-roofing sister company, Gradient. Based in Norwich, he reports to the area’s Regional Director, Paul Griffiths.