Insulation industry news from Global Insulation

US: Honeywell has filed legal action against MEK Chemical for selling HFC-245fa in the US, an alleged violation of a Honeywell process patent. The liquid blowing agent used in the production of foam insulation, is manufactured by Honeywell under the brand name Enovate, according to ICIS.

Saudi Arabia: Honeywell and Bayer Pearl are targeting the Saudi Arabian market with a spray foam system that uses a proprietary Honeywell liquid blowing agent.

“We are delighted that Bayer Pearl has formulated their new spray foam system with Solstice Liquid Blowing Agent and are encouraged that Saudi Arabian leaders are considering implementing these new technologies to further enhance their economy and society,” said Amir Naqvi, regional marketing leader at Honeywell Fluorine Products.

The announcement follows a workshop in Riyadh entitled ‘Sustainable Solutions for polyurethane Foam’ that has looked at organic insulation. In the wake of the Saudi 2030 Vision development plan it is anticipated that 1.5m new homes will be required in the country and energy demands will also grow. Demand for thermal insulation is expected to rise in line with this.

Middle East: Honeywell has joined hands with Bayer Pearl to introduce a new spray foam system in the Middle East region.

A joint venture between Bayer MaterialScience AG and Pearl Insulation Materials Industries, the company said that it will deploy the solstice liquid blowing agent (LBA) technology from Honeywell in its new polyurethane spray foam insulation to offer homeowners in the region excellent thermal insulation performance and reduced energy consumption with lower global-warming impact.

Honeywell and Bayer Pearl had developed the new polyurethane spray foam system using the new blowing agent to be the most economical and competitive when assessed by performance and overall cost effectiveness.

"This first application of a PU spray foam system with a fourth-generation blowing agent in a construction project in the UAE underlines Bayer Pearl's commitment to sustainability. We evaluated several options to meet the sustainability requirement of GWP less than 5 in the region and found foam with Solstice LBA to be the best solution," said Jose-Antonio Diaz-Lopez, the Head of Application Development at Bayer Pearl.

The Bayer Pearl spray foam insulation system has already been used in residential applications, with the system applied to the roofs of residential villas in Al Ain, Abu Dhabi, UAE, by Water Seal. "As one of the leading spray insulation companies in UAE, we have experience using all types of foam blowing agents for spray foam," said Muhammad Asghar, Managing Director for Water Seal. "We have found Bayer Pearl's product with Solstice LBA to be the best available polyurethane spray foam solution in meeting sustainability requirements without compromising on insulating properties."

US: Honeywell has announced that increasing global adoption of its range of low-global-warming-potential (GWP) products will reduce global greenhouse gas emissions by an equivalent of 475Mt of carbon dioxide by 2025, the equivalent to removing 100 million cars from the road for one year.

The projections represent an increase of 36% over projections the company made a year ago when it committed to reducing the production of high-GWP hydrofluorocarbons (HFCs) used in applications ranging from refrigeration to air conditioning to aerosols.

"In just the last year, Honeywell has started two production facilities in the US to manufacture two of its new low-GWP Solstice® HFC replacements and completed 17 long-term supply agreements with a range of customers," said Ken Gayer, Vice President and General Manager of Honeywell Fluorine Products. "We continue to see strong demand for these environmentally-preferable technologies as we continue to invest in new production here in the US."

In September 2014, Honeywell said that it would increase production of its low-GWP refrigerants, insulation materials, aerosols and solvents, and, prior to 2020, would drive a 50% reduction in its annual production of high-GWP hydrofluorocarbons (HFCs) on a CO₂ equivalent basis. In the past year, Honeywell has shipped enough low-GWP Solstice products to replace HFCs with 10Mt of CO2 equivalent.

US: Honeywell has launched full-scale commercial production of a low-global-warming-potential (GWP) material for use as an aerosol propellant, insulating agent and refrigerant at its Flourine Products Baton Rouge production facility in Louisiana. The material is known by the industry designation HFO-1234ze and is marketed by Honeywell under its Solstice line of low-global-warming materials.

"Honeywell's Baton Rouge plant is ready to serve customers around the world with this innovative material, which has an ultra-low GWP of less than 1," said Ken Gayer, vice president and general manager of Honeywell's Fluorine Products business. "We are seeing increasing demand for our entire Solstice line of low GWP materials and this new product has already been adopted by a range of customers globally."

In September 2014, Honeywell announced that it would increase production of its low GWP refrigerants, insulation materials, aerosols and solvents and, prior to 2020, will drive a 50%/yr reduction in its production of high GWP hydrofluorocarbons (HFCs) on a CO₂ equivalent basis. Honeywell officials project the use of its low GWP Solstice materials to replace HFCs will eliminate more than 350Mt in CO₂ equivalents by 2025, equivalent to removing 70m cars from the road for one year.

HFO-1234ze is a next-generation material that is non-ozone-depleting, non-flammable per ASTM E681 and ISO 10156:2010 testing and has a low-global-warming-potential of <1. It is also not a volatile organic compound (VOC), as determined by the US Environmental Protection Agency (EPA) and the California Air Resource Board (CARB).

According to officials, HFO-1234ze is considered a preferred replacement for both HFC-134a (which has GWP of 1,300) and HFC-152a (which is flammable and has a GWP of 138) in aerosol applications and thermal insulating foams, including extruded polystyrene board and polyurethane foams. It is also being considered to replace HFC-134a for large stationary and commercial refrigeration applications and, compared to other low GWP refrigerant options, Honeywell's HFO-1234ze provides energy efficiency benefits.

US: Honeywell, an American multinational conglomerate that produces a variety of commercial and consumer products, engineering services and aerospace systems, has announced that it plans to increase its production of low global-warming-potential (GWP) materials (i.e. insulation materials, refrigerants, aerosols and solvents).

The company projects that use of its low-GWP hydrofluorocarbon (HFC) replacements will eliminate more than 350Mt in CO₂ equivalents by 2025, equivalent to removing 70 million cars from the road for one year. Prior to 2020, Honeywell will drive a 50%/yr reduction in the production of high-GWP HFCs on a CO₂ equivalent basis. In addition, Honeywell plans to spend US$900m on research and development and new capacity, mainly in the US, in the coming years to produce next-generation refrigerants, insulation materials, aerosols and solvents. These have global warming potentials at least 99% lower than most technologies used today.

Japan: Achilles Corporation has adopted Honeywell's Solstice(R) Liquid Blowing Agent (LBA) for use in its line of spray polyurethane foam (SPF) building insulation, which is sold under the trade name Achilles Airlon FR-FO.

"Honeywell is committed to developing technologies that help our customers to produce energy-efficient materials that are better for the environment," said Sanjeev Rastogi, business director for Honeywell Fluorine Products. "We are delighted to help Achilles introduce a new class of spray foam insulation in Japan that benefits from our expertise in developing and supplying high-performance, energy-efficient and low-global-warming-potential solutions."