Insulation industry news from Global Insulation

Russia: TechnoNICOL and the Corporation for the Development of the Far East and the Arctic (KRDV) have agreed to build a new US$29.3m, 400,000m³/yr stone wool insulation plant in Khabarovsk Krai. When commissioned in late 2026 or early 2027, the plant will be TechnoNICOL’s third in the krai and will employ 140 people. Russian-owned AK&M News has reported that surveys and design documentation for the plant are scheduled for submission in June 2025.

Germany: Karl Bachl Kunststoffverarbeitung, a long-time distributor of Styrodur extruded polystyrene (XPS) insulation, has entered into an agreement to acquire the producer from chemicals company BASF. Plastverarbeiter News has reported that Styrodur’s 50 employees will stay on at BASF. The deal is scheduled for completion by 30 June 2025.

Russia: Knauf is seeking to transfer its ‘entire business in Russia’ to its local management, pending the approval of Russian authorities. The Kyiv Independent newspaper has reported that Knauf elected for the transfer in order to protect the jobs of 4000 employees in the country.

US: Rockwool North America plans to build a new US$175m stone wool insulation plant at Wallula Gap, Washington. The Denmark-based producer has acquired 101 hectares of land at the Port of Walla Walla, local press has reported. The upcoming plant will produce insulation using Washington’s abundant igneous rock.

Rockwool North America already operates two other US plants, at Byhalia in Mississippi and Ranson in West Virginia, alongside a further two in Canada. It employs 1100 people, and this will rise by 11% to over 1200 people following the entry into operation of the Wallula Gap plant.

France: Soprema plans to begin building a new polyurethane (PU) insulation plant at Sausheim, near Mulhouse, in mid-late 2024. The producer says that it will invest Euro50m and enter production at the upcoming plant in 2026. When operational, the Sausheim insulation plant will complement Soprema’s existing Saint-Julien-du-Sault and Nîmes plants, and serve Grand Est, Austrian, Germany and Switzerland. The plant will generate 80 direct jobs and a similar number again of indirect jobs.

Hungary: Masterplast reported sales worth Euro114m during the first nine months of 2023. This represents a year-on-year decline of 31% from Euro164m in the corresponding period in 2022. The producer’s earnings before interest, taxation, depreciation and amortisation (EBITDA) losses were Euro2.93m, compared to a positive figure of Euro19.3m. During the third quarter of 2023, sales declined in Hungary by 45% and across its export markets by 26%. They rose by 21% in Poland, by 8% in Croatia and by 2% in Ukraine.

Masterplast attributed its sales decline to low demand due to global inflation and rising interest rates amid on-going lockdowns, energy crises and war in Ukraine, while energy-saving renovation initiatives have also been subject to delays. The company set a savings target of Euro2m/yr and laid off 250 employees, including 210 from its plants in Serbia. It completed the construction of new expanded polystyrene (EPS) and extruded polystyrene (XPS) capacity in Italy and Serbia, which it expects to bring online later in 2023.

Uzbekistan: Russia-based TechnoNICOL to invest US$13.1m in the construction of a new extruded polystyrene (XPS) insulation plant in Angren. AK&M News has reported that the plant will have a capacity of 300,000m²/yr. It will produce TechnoNICOL’s range of 20 – 120mm-thick XPS insulation. Construction will commence in 2024 and the plant will employ 50 people when operational.

Croatia: Knauf Insulation plans to invest Euro120m in an expansion to its Novi Marof mineral wool insulation plant. Poslovni Dnevnik News has reported that the expansion will double the plant's capacity and create 70 new jobs. This is in line with Knauf Insulation's sustainability strategy. Work will commence in late 2023 and reach completion before the end of 2025.

UK: Belgium-based Etex has concluded a deal to acquire glass wool insulation producer Superglass. Superglass operates the Stirling glass wool insulation plant in Stirling, Scotland, and employs 200 people. Etex says that the acquisition will increase its number of employees in its insulation division, which operates 11 plants across Europe, to 1500, and its total UK-based employees to 1300. Etex already produces gypsum wallboard, fibre cement sidings and slates and fibre cement corrugated sheets in the UK.

CEO Bernard Delvaux said “Etex has a clear focus to be the most innovative and sustainable global lightweight building material manufacturer. Joining forces with Superglass today is a great step forward on our growth path in insulation, just one year after we acquired URSA. The need for energy efficient and sustainable buildings is crucial, and Superglass and URSA are a perfect answer for it.”

Kazakhstan/Russia: The government of Kazakhstan says that it now expects Germany-based Knauf Group to relocate its Russian business to Kazakhstan. It says that this is due to the on-going Russian invasion of Ukraine, which initially led Knauf to freeze investments in the sanctioned state and suspend its trade between it and the EU from March 2022.

Deutsche Welle News has reported that Knauf Group ‘did not confirm’ the Kazakh government’s contention. In defending its decision to so far remain in Russia, Knauf Group’s chair Alexander Knauf said “It’s not about money for us, it’s about 4000 employees. Loyalty to these people means to me that I won’t send them off into an uncertain future.” Russia reportedly contributed 10% of the group's turnover in 2022.