Insulation industry news from Global Insulation

UAE: Michel Francis, chief architect at DEC consultants, has recommended that ‘intensive’ inspections, including checking that insulation is properly installed, could help to prevent the spread of fire in high-rise buildings in Dubai. He pointed out that a fire could propagate rapidly if there were gaps between fire-resistant mineral–based insulation. Francis’ comments at the Windows, Doors and Facades Forum in Dubai were covered by the National newspaper.

"An inspector must look for these holes, see how the mineral wool is installed, the fixtures used, check for any intricate gaps between the intersection of slabs. An expert auditor would look to see if there are any loopholes. These locations and intersections, if well treated, will prevent the jumping of fire from one floor to the other and the whole facade catching fire. Fire containment would be much easier," said Francis.

New provisions in the local Fire and Life Safety code are due to be released later in 2016 requiring owners to renew a no-objection certificate annually after inspections to ensure all modifications are fire-safe. The changes in the regulations follow a string of fires in high-rise buildings in the city in the last few years.

UK: TechnoNicol intends invest up to Euro5.9m to double the production capacity to at least 55,000t/yr at Superglass’ mineral wool plant in Stirling. The upgrade will involve building a new furnace at the site to come online by 2020, according to the Scottish Herald. The investment is intended to boost the insulation producer’s sales in markets in the UK and western Europe. The decision follows shareholder approval of TechnoNicol’s purchase of Superglass.

Russia: TechnoNicol has opened a Euro27.6m mineral wool insulation production plant in the Khabarovsk region. The plant will have a production capacity of 0.75Mm3, according to Prime News. The products will be sold locally and via export. The company plans to export 20% of its entire output to China in 2019. The insulation producer expects the payback period for the plant to take seven years.

UK: Knauf Insulation plans to spend Euro5m to upgrade its mineral wool plant in Queensferry in Flintshire, Wales. The investment will deliver thermal and mechanical improvements, along with an increased portfolio of insulation solutions. It will also support the group’s Ecose Technology binder product.

“We are especially pleased to announce this investment at Queensferry, given the uncertainty many other businesses and investors currently face. That uncertainty applies to wider concerns around the impact of Brexit on economic activity, but also to key sectors we service such as the construction industry, UK energy and energy efficiency businesses,” said John Sinfield, Managing Director at Knauf Insulation Northern Europe. “This decision demonstrates that a drive on energy efficiency will deliver greater energy security, increased UK economic competiveness and help address environmental commitments. We would hope that the new government, and especially the new Department for Business, Energy and Industrial Strategy, considers these outcomes when exploring what its new strategy is to be.”

Knauf Insulation acquired sole ownership of its UK business in 2002. It has since invested Euro179m at its UK plants.

Austria: Isobasalt, a subsidiary of Austrotherm, plants to build a mineral wool plant at Grosswilfersdorf. The plant is scheduled to start operation in the second quarter of 2017 and the plant will have a production capacity of 250,000t/yr. The unit is expected to create 50 jobs.

Poland: Rockwool has inaugurated a Euro80m mineral wool production line at its Cigacice plant. The new line will allow the introduction of a new portfolio focusing on products for flat roofs and exterior walls. It will also allow for improved product quality, higher production efficiency and improved environmental credentials.

“The investment in Poland not only gives us the opportunity to take advantage of the latest technology in producing innovative stone wool solutions, we are now also positioned for further growth,” said CEO Jens Birgersson. He attended the inauguration with the managing director of Rockwool Polska Andrzej Kielar and other local Polish authority figures.

Russia: TechnoNicol has completed the construction of a mineral wool plant in the Rostov region. The plant is currently undergoing commissioning and testing with operation planned for mid-July 2016. The company has invested Euro44m into the site. Once operational the plant will be able to produce six groups of products, including more than 90 types of basalt-based thermal insulation products.

The roofing and insulation producer has also announced that it intends to build a Euro44m mineral wool plant in Kazakhstan. Irek Allayarov, director of the company’s mineral isolation department, said that the company is in the process of selecting potential sites for the unit. A final decision will be made by the end of 2016.

Germany/Japan: Covestro and Nanodax have signed an agreement on the development of new polycarbonate composites reinforced with mineral wool. Nanodax has developed a special process for the manufacture of these products that uses mineral wool as reinforcing filler for plastics. It has a small diameter and is more flexible than glass fibres.

“Our development cooperation is targeting diverse application areas for polycarbonates reinforced with mineral wool, and will open up new prospects for both companies. In particular, we are aiming at advantages in surface appearance and material processing. Cost reductions for customers are expected through an optimised injection moulding manufacturing process,” said Michael Schmidt, Head of Business Development for Polycarbonates Asia Pacific at Covestro.

The joint development work will be performed primarily at Covestro’s Polymer Research & Development Center (PRDC) in Shanghai, China.

Covestro, formerly Bayer MaterialScience, is a global supplier of polycarbonates and has expertise in their processing and application. Nanodax is a venture company with a portfolio including heating-style glass wool charging system technology, a special additive on the nano level, incombustible, ultra lightweight glass wool board with very good thermal insulation properties, and sound isolation.

Russia: Mineral wool consumption fell by 12.8% year-on-year to 34Mm³ in 2015. Previously, consumption of heat insulation materials grew by 7% per year on average between 2010 and 2014, according to CM PRO. Continued decline in insulation consumption volumes are expected in 2016.

Mongolia: Mongol Basalt LLC and Italy's Gamma Meccanica have signed a US$18m agreement to produce mineral wool insulation materials and purchase a production line.
The agreement was signed during the visit of Mongolian Minister of Industry Dondogdorj Erdenbat to Italy. Mongol Basalt has also entered loan negotiations with the Intesa Sanpaolo banking group to receive funds to buy equipment. The loan will be guaranteed by the Italian Export Credit Agency (SACE).