Insulation industry news from Global Insulation

Finland/Spain: Finland-based UPM Biochemicals and Spain-based URSA have developed a new type of glass wool insulation that uses a proprietary lignin-resin binder. The companies have worked together to optimise the binder composition for both performance and smooth runnability on URSA’s production lines. UPM Biochemicals says that UPM BioPiva lignin is a “sustainably produced, cost-effective and versatile raw material that has proven valuable in the creation of many value-added industrial applications, especially in lignin-based phenolic resins.”

Christian Hübsch, Director Sales & Marketing at UPM Biochemicals said “We are thrilled about having reached this milestone together with our partners from URSA, as it marks a potentially disruptive innovation for the insulation materials industry in general, and a great achievement for URSA with its long-held vision to go green and to reduce the carbon footprint of its products,”

Wolfgang Marka, Managing Director of URSA-Adria, added “We undertook long-term studies with UPM Biochemicals to assess the viability of replacing synthetic resins with a new bio-based binder and we are excited to produce one of the most sustainable glass wool insulation materials available.”

UPM Biochemicals develops and sells wood-based biochemicals for use in a variety of industries including insulation. It is building an industrial-scale biorefinery in Leuna, Germany to convert solid wood into biochemicals.

URSA produces both mineral wool and extruded polystyrene (XPS) insulation products in Europe. It is a subsidiary of Etex.

Serbia: Knauf Insulation Serbia has completed a Euro20m upgrade to its Surdulica stone wool plant. Production has restarted at the unit, according to SeeNews. The company has replaced equipment on the production line and chimney, and installed a new palletisation machine and a desulfurisation system, thereby increasing the recycling capacity of the factory. The investment also includes a new logistics building and a truck parking area. The company plans to hire 15 new employees from May 2023 to support the changes.

Malaysia: Knauf Insulation APAC’s Johor Bahru mineral wool plant has made its first export of unfaced glass wool to Japan. The company said that it has obtained Certification for Japanese Industrial Standards and is now able to begin supplying customers in that market. The 75,000t/yr Johor Bahru plant officially opened in mid-2022. However, the unit reportedly started export glass wool products to Australia in 2021.

Hungary: Masterplast has concluded an agreement to acquire Pimco. Pimco is in the process of establishing a Euro35.7m, 20,000t/yr glass wool plant at Szerencs, Borsod-Abaúj-Zemplén County. Növekedés News has reported that an advance investment by Masterplast in the company will enable Pimco's Szerencs plant project to move into the implementation phase. It would then enter production in 2024. Masterplast will fund the investment using the proceeds of its Euro23.3m stock market capital raising in October 2022. The upcoming Szerencs plant was previously the subject of a Euro35.7m grant from the Hungarian Investment Promotion Agency.

Masterplast employs 1400 people across 10 countries.

Hungary/Serbia: Building products producer Masterplast and construction company Market Epito have entered into a strategic cooperation agreement to build mineral wool plants in Central Europe to meet anticipated demand for insulation. Plans for a first plant to be built in either Hungary or Serbia could be finalised in the first quarter of 2023. Joint-venture companies will be set-up on a 50:50 basis to support the new plants. As part of the deal, both companies would endeavour to purchase mineral wool from the new production units where possible for Market Epito’s construction projects and Masterplast’s commercial activities. The companies also hope to use public funding to support the building of new plants due to their importance to the national economy.

Belarus/Russia: US-based Owens Corning has agreed to sell its Belarusian and Russian assets to materials and technologies company Umatex. Umatex is a subsidiary of Russian state-owned nuclear power provider Rosatom. World Service Wire News has reported that the assets in question include the Gus-Khrustalny glasswool plant in Vladimir Oblast and the Tver mineral wool insulation plant in Tver Oblast, both in Russia.

Owens Corning chair and CEO Brian Chambers said "This announcement represents the final step in our process to fully exit our operations in Russia. I would like to thank our colleagues in Russia for their contributions to our company and customers over the years."

UK: Knauf Insulation has concluded a deal to acquire the Pilkington Architectural site next to its glass wool plant in St Helens. The purchase of the seven hectare area is part of a combined Euro46m production capacity expansion project at both the St Helens and Cwmbran plants that was previously announced in April 2022. At the St Helens plant the company plans to use the additional space storage space and better logistics arraignments.

Romania: Knauf Insulation has begun mineral wool production at its recently acquired Tarnaveni plant in central Romania after investing Euro4m in upgrades. The investment covered the initial stages of modernisation at the Gecsat plant production line in Mures County, according to a Knauf press release.

A second stage of refurbishment began in September 2022. Once the entire investment plan is implemented, the Knauf Insulation factory in Tarnaveni will have an annual production capacity of about 60,000t/yr of mineral wool, with the aim of serving both domestic needs, as well as markets in Central and Eastern Europe.

Founded in 1918 in Tarnaveni as Ardeleana Glass Factory, former owner Gecsat started producing glass mineral wool at the site in 2007. Knauf announced that it was acquiring the glass mineral wool plant in January 2022 and became its owner in March 2022.

Germany: Ireland-based Kingspan has concluded a deal to acquire mineral wool-based sandwich panels producer Calostat from speciality chemicals company Evonik. Calostat's boards have Cradle to Cradle Gold certification for sustainability and employ a unique moisture management concept.

Kingspan said that the acquisition complements its portfolio and enhances its ability to offer the right type of insulation for every application.

Spain: Ireland-based Kingspan has acquires mineral wool-based sandwich panel producer Invespanel. Invespanel’s panels include extruded polystyrene (XPS) and expanded polystyrene (EPS)-core refrigeration panels, and the company continually develops new sandwich panels for various applications. Invespanel recorded a turnover of Euro11m in 2021.

Kingspan’s Southern Europe insulated panels director Josep Jordan said “The integration of Invespanel into Kingspan is a great opportunity to complement our offerings with customised products for even the most demanding applications. The synergies with the Kingspan group, together with Invespanel's technological know-how and human capital, will be the key tool to drive the growth of our project in Southern Europe.”