Insulation industry news from Global Insulation

North America: The Center for the Polyurethanes Industry (CPI) recorded total polyurethane (PU) production of 4.1Mt in North America in 2023. US Political and Economic Organizations News has reported that applications contributing towards the growth included continuous insulation and spray foam for air barriers.

Director Jason Sloan noted market challenges due to ‘shifts in demand and availability for raw materials,’ but said that producers were adapting to the market dynamics.

North America: Kingspan Insulated Panels North America has released its second annual sustainability report, detailing progress in the third year of the company’s Planet Passionate sustainability initiative. In 2023, Kingspan advanced its use of renewable energy, converting its DeLand, Florida, insulation plant to 100% on-site solar power. The producer reduced its total Scope 1 and 2 CO₂ emissions by 5% year-on-year and its water consumption by 2.17ML compared to 2022. It partnered with Belter Tech to divert 454,000kg of polyisocyanurate (PIR) foam from landfill.

Director of Sustainability Brent Trenga said "Planet Passionate is transforming the business on all levels, recognised by our leadership, employees and the building professionals we collaborate with. We are proud of our 2023 achievements and continue to strive for new milestones in 2024."

France: Saint-Gobain reported sales of €23.5bn in the first half of 2024, down by 6% year-on-year from €25.0bn in the same period in 2023. The group reduced its capital expenditure by 5% to €583m. €255m (47%) of this was invested in new capacity, down by 7%. Group earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 2% to €3.65bn from €3.74bn. During the reporting period, Saint-Gobain accelerated efforts to reinforce its profitable growth profile with acquisitions in the light and sustainable building materials segments in Australia, Canada, India and the Middle East. Saint-Gobain said that it exceeded 67% of operating income being generated in “high-growth geographies,” namely North America, Asia and emerging countries. It now expects “double-digit” operating margins in 2024, for the fourth consecutive full year.

Chair and CEO Benoit Bazin said "Our first-half results once again demonstrate the success of Saint-Gobain's new profile, reflecting the group's ability to adapt to different macroeconomic environments and to continue to outperform. The roll-out of our comprehensive range of sustainable and innovative solutions and the resulting enhancement in our mix, together with our decentralised organisation by country with accountability on commercial performance and on proactive cost management, have enabled us to deliver a new record operating margin and strong free cash flow generation. I am very grateful for our teams' dedication and their contribution to the group's consistent improvement in its performance."

North America: The North American Insulation Manufacturers Association (NAIMA) has reported that its members recycled 1.36Mt of materials in their insulation products in 2023. Recycling Today News has reported that the main fraction used was glass, at 1.18Mt, 87% of the total. 1.15Mt of this (77%) was used in insulation production in the US, and 191,000t (23%) in Canada. NAIMA's industry-wide recycling programme has diverted 47Mt of recycled materials into insulation production since 1992.

NAIMA president and CEO Curt Rich said "Our industry continues to demonstrate its commitment to using recycled materials in the production of these essential products. With increased focus on whole building decarbonisation, insulation products will be a critical component of that activity. Sourcing recycled materials is one way we can decrease our environmental impact while producing essential insulation materials that ultimately lower building emissions."

North America: Wood fibre insulation producer TimberHP has entered into a North American distribution contract with CertainTeed. Under the contract, CertainTeed will distribute TimberHP’s products across North America, including as its exclusive distributor in Canada. When fully launched, the offering will include TimberHP’s loose fill, batt and rigid board insulation.

CertainTeed Canada CEO Julie Bonamy said "Driven by our purpose of making the world a better home, this exclusive partnership with TimberHP enhances the sustainable solutions we are bringing to our stakeholders throughout Canada."

TimberHP CEO Joshua Henry said "It is a huge vote of confidence in our technology and our team at TimberHP to partner with a brand as innovative and impactful as CertainTeed. It is essential that we mould the future of construction to be exceptionally easy, effective, energy-efficient and sustainable, and we look forward to addressing those industry needs together."

North America: Knauf Insulation has launched its new Knauf Performance+ range of glass wool insulation for heating, ventilation and air conditioning applications. The launch of the range, which is asthma and allergy friendly and formaldehyde-free, coincided with the start of Asthma and Allergy Awareness Month on 1 May 2024.

Knauf Insulation said “In a world where indoor air is two-to-five times more polluted than outdoor air, improving indoor air quality is critical.” Senior vice president sales, marketing and innovation Nathan Walker added “By the end of 2024, Knauf commits to eliminating formaldehyde from all its remaining products. This move sets a new standard in the production of high-performing building materials.”

Ireland: Kingspan’s sales declined by 3% to Euro8.09bn in 2023 from Euro8.34bn in 2022. Its insulation sales fell by 8% and its insulated panels sales by 9%. Meanwhile, roofing and waterproofing sales grew to reach Euro500m. The group’s profit after tax rose by 6% to Euro654m from Euro616m. It invested Euro248m in new acquisitions throughout the year. Kingspan plans to invest Euro750m up to 2028 in order to capture 15% of the flat roofing market in North America.

CEO Gene Murtagh "Beyond insulation, each of our climate-focussed business units across roofing and waterproofing, light, air and water and data and flooring are scaling at pace with every potential for each to exceed Euro1bn divisional revenue over the coming years.” Murtagh added “Given our robust balance sheet, strong development pipeline, strong structural demand for energy efficiency and the ever increasing and obvious impacts of climate change, we expect 2024 to be a year of continuing strategic and operational progress for Kingspan.”

North America: Kingspan Insulated Panels North America has launched its online Sustainability Resource Center. The platform offers educational content pertaining to sustainable construction practices by topic, type or role. It can be accessed via Kingspan's Planet Passionate portal.

Director of Sustainability Brent Trenga said "Kingspan's Sustainability Resource Center is a one-stop shop where industry professionals can expand their knowledge on the environmental impacts from the built environment. This is a resource that can be bookmarked and referenced at any given time. We want to make it easy for architects, contractors and building owners to arm themselves with information that will help them make sustainable choices in building material."

North America: Saint-Gobain has signed a 100MW solar power purchase agreement (PPA), called Danish Fields, with TotalEnergies. The Danish Fields PPA will supply Saint-Gobain North America with solar energy for 15 years, commencing in 2024. Saint-Gobain says that it expects the PPA to eliminate 90,000t/yr of CO₂ emissions across its operations. This is the group’s third deal of its kind.

Saint-Gobain North America CEO Mark Rayfield said “With this agreement, Saint-Gobain North America will further reduce its CO₂ emissions, demonstrating how fast the manufacturing industry can transform when long term solutions are at hand. This renewable energy project is a new milestone on the way to meeting Saint-Gobain’s commitment to reduce Scope 1 and 2 CO₂ emissions by 33% by 2030 compared to 2017, and to reach carbon neutrality by 2050.”

US: Todd Fister will take over as chief financial officer (CFO) at Owens Corning from 15 September 2023. Fister brings 27 years’ experience at Fortune 500 companies spanning the global building materials, consumer products and packaging industries. This includes working as president of Owens Corning’s Insulation business since 2019, where he leads a team of 8000 people. His work in the role has included developing the producer’s enterprise strategy. Fister also sits on the Owens Corning executive committee. He holds an economics degree from Miami University, and also obtained a PhD from the University of Illinois Urbana-Champaign.

Owens Corning chair and CEO Brian Chambers said "I've worked closely with Todd over the past several years, and am excited to welcome him to the CFO role. Todd brings a broad set of financial, operational and strategic experiences and capabilities to the new role, along with invaluable customer perspective, that will be critical as we continue to accelerate our growth and expand the earnings power of our company."

Fister will replace Ken Parks, who is stepping down to pursue another professional opportunity. Thanking Parks for his contributions while CFO, Chambers said “Under Ken's leadership, we have strengthened the capability of our global finance team and consistently delivered our financial targets."