Insulation industry news from Global Insulation

US: Owens Corning’s sales revenue has risen by 7% year-on-year to US$2.78bn in the first half of 2016 from US$2.61bn in the same period in 2016. Its net earnings rose by 78% to US$198m from US$111m. However, sales revenue for its insulation business fell by 4% to US$799m from US$830m. No reason for the decline in insulation revenue was given, but the company expects slightly negative revenue growth and relatively flat margins to continue for the full year.

UAE: Unigulf Group has helped the Arabian Fiberglass Insulation Company (AFICO) to gain certification from the Dubai Civil Defence (DCD) for its complete range of fibreglass products. The certification now offers AFICO access for its products to a wider range of contractors, according to TradeArabia.

"We worked closely with AFICO towards acquiring the DCD certificate for its entire range of insulation and acoustic products," said Prakash Chablani, the managing director of Unigulf Group. "At a time when the DCD is tightening the fire safety guidelines in the Emirate, the approval reinforces the need to conform with rules and regulations.”

AFICO is a joint venture with US-based Owens Corning and a member of Gulf Insulation Group under Zamil Industrial Company. Established in 1981 with operations in Dammam, Saudi Arabia the company is now one of the single largest manufacturers of fibreglass insulation in the region.

The DCD certification process includes a range of quality control tests and inspections of production plants as well as consistent testing of products. It also includes technical product tests conducted by third-party laboratories and inspections to test factory safety procedures and to evaluate the knowledge and skills of the technicians involved in the manufacturing process.

US: Owens Cornings has reported that net sales for its insulation business rose by 6% year-on-year to US$1.85bn in 2015 from US$1.75bn in 2014. Its earnings before interest and taxation (EBIT) rose by 48% to US$160m from US$108m.

Overall, the roofing, insulation and composites manufacturer saw its net sales rise slightly to US$5.35bn in 2015 from US$5.26bn in 2014. Net earnings rose by 46% to US$334m from US$228m.

“Strong operational and commercial execution drove significant earnings growth in all three of our businesses, resulting in the best year of earnings growth in the history of our company,” said Chairman and Chief Executive Officer Mike Thaman.

For its insulation business, the company expects revenue growth and margin expansion to be weaker in 2016 than 2015. It noted that its prospects are dependent upon the progression of pricing and volume in the US residential new construction market.

Canada: An Owens Corning fiberglass insulation plant in Edmonton has been ordered to monitor its emissions following a fire in early January 2016. The fire on 4 January 2016 damaged the plant's secondary air scrubber on its insulation batting production line.

Without the second scrubber the plant is contravening its Environmental Protection and Enhancement Act approval. A remedial solution to replace the curing oven's secondary air scrubber could take more than six months to implement.

As part of an enforcement order Owens Corning must monitor and notify Alberta Environment and Parks of any significant deviation from normal performance of the primary air emission scrubber on the curing oven. If the plant exceeds any air emission limits then production must immediately stop. Additional monitoring on the curing oven stack, including manual stack surveys, and an approved ambient air-monitoring plan are also required.

US: US developer Invenergy has signed a 125MW wind power purchase agreement with Owens Corning. When completed, Invenergy's Wake Wind facility in Texas will provide Owens Corning with power sufficient to supply 32,000 homes each year. Invenergy will also help Owens Corning support the wind power industry, a market to which the company supplies glass fibre reinforcements.

"Owens Corning has a long history of delivering energy-efficiency improvements through our products and in our operations," said Owens Corning Chief Sustainability Officer Frank O"Brien-Bernini. "Our ambitious and impactful greenhouse gas reduction goal is being made more achievable by collaborating with great partners, like Invenergy, to execute large scale wind energy agreements like this."

"Over the last few years there has been a seismic shift in the way corporate customers like Owens Corning have thought about the value proposition of renewable energy. Not only is it good for the environment, it's good for the bottom line," said Invenergy's Sales and Marketing Lead Craig Gordon. "By acting now, these customers are taking advantage of extremely competitive long-term wind energy pricing, as well as facilitating the transition to a sustainable and clean energy economy."

US: Owens Corning has announced more ambitious sustainability goals to reduce greenhouse gas and toxic air emissions, along with new renewable power initiatives that will continue to expand the company's impact through sustainability.

"Owens Corning has a history of promoting energy efficiency through our products, our suppliers and our operations," said Chairman and CEO Mike Thaman. "Today's announcements reflect a continuation of our company's history of being a good steward of the environment."

Owens Corning will execute power supply agreements of newly-installed capacity that reportedly represent the largest wind power agreements reported by an industrial company in the world. It will also dedicate a 2.4MW solar canopy at its headquarters in Toledo that is expected to supply approximately 30% of the facility's electricity needs and offset the equivalent greenhouse gases emitted from the commute of its local workforce. Finally, it is establishing new 2020 sustainability goals to reduce greenhouse gas intensity by 50% and toxic air emissions intensity by 75% from its 2010 baseline.

"Our new sustainability goals are ambitious and impactful. Importantly, they are made more achievable by these large scale renewable energy actions and by partnering with leading providers of solar photovoltaic systems to continue our leadership in this area," said Vice President and Chief Sustainability Officer Frank O'Brien-Bernini. He said that the wind energy deal will generate the equivalent electricity to power more than 65,000 US homes and support the wind power industry by enabling the construction of new wind power assets, a market to which the company supplies high performance glass fibre reinforcements for wind turbine blades. "Our new greenhouse gas reduction goal is informed by science-based methodologies that are designed to reduce carbon emissions enough to limit global warming to less than 2°C compared to pre-industrial temperatures," said O'Brien-Bernini. "We have taken an important step in aligning our goals consistent with the scientific consensus on what's needed."

US: Owens Corning's net sales increased by almost 6% year-on-year in the third quarter of 2015, led by an 11% increase in insulation sales.

Owens Corning reported US$1.46bn in net sales during the third quarter of 2015, up from US$1.38bn in the same period in 2014. This boosted its sales by 1.7% year-on-year in the first nine months of 2015. Sales of insulation composites and roofing all increased in the third quarter. Ownes Corning's net earnings in the third quarter of 2015 were US$112m, up from US$52m in 2014. Insulation earnings before income tax grew for a 17th consecutive quarter. Insulation sales jumped from US$454m in the third quarter of 2014 to US$502m in the third quarter of 2015, an 11% improvement. For the year, insulation sales have increased by 6%.

"Owens Corning had a very strong quarter, as all three businesses made substantial contributions to earnings," said Mike Thaman, Chairman and CEO. "Our businesses performed at double-digit margin levels as a result of positive macro trends and strong commercial and operational execution."

Owens Corning expects to benefit from continued improvement in the US housing market and global growth. Growth in new US residential construction should continue to help the insulation business, with revenue growth of about 10% in the second half of 2015.

US: For the sixth year in a row, Owens Corning has earned placement in the Dow Jones Sustainability World Index (DJSI World) in recognition of its sustainability initiatives.
For the third straight year, Owens Corning was named the Industry Leader for the DJSI World Building Products group. The DJSI World is a listing of the world's largest companies based on long-term economic, environmental and social criteria.

"We are honoured to have earned placement again in 2015," said chairman and CEO Mike Thaman. "Our people and products make the world a better place. That simple and powerful purpose defines Owens Corning today, as well as the company we are building for the future."

"Continuing our steady progress toward shrinking our environmental footprint, we are even more energised as we expand our impact through our positive handprint," said chief sustainability officer Frank O'Brien-Bernini. "Collaborating up and down the value chain, we make buildings more energy-efficient, roofs more durable and resistant to extreme weather, cars more fuel-efficient, renewable energy more cost-effective and our company a better corporate citizen."

US: Owens Corning has reported that in the second quarter of 2015, its revenue rose by 4.4% to US$1.42bn. It expects to benefit in 2015 from sustained improvement in the US housing market and moderate global growth.

In the composites sector, the company now expects a full-year earnings before income and taxes (EBIT) improvement of about US$60m based on current volume and pricing strength, including the impact of US$25m in currency headwinds. In roofing, Owens Corning continues to expect that the full-year US shingle market will be in line with 2014. Based on the decline in first-half shipments, the market is expected to grow by the mid-single digits in the second half of 2015. Insulation should continue to benefit from growth in US residential new construction, improved pricing and operating leverage. The company has estimated an effective tax rate of 30 – 32% and a cash tax rate of 10 - 12% on adjusted pre-tax earnings, due to the company's US$2.2bn tax net operating loss carry-forward. Owens Corning expects general corporate expenses to be at the bottom of the range of US$120 – 130m in 2015 and capital expenditures of approximately US$380m. Interest expenses are expected to be about US$110m.

US: According to local media, Owens Corning plans to open a US$90m production plant in Joplin, Missouri, which is expected to create more than 100 jobs. The plant will manufacture Thermafiber, mineral wool insulation for commercial, residential and industrial applications. Owens Corning expects the plant to be fully-operational in 2016.

"As a company that only operates in markets with attractive long-term macro drivers such as global industrial production, material substitution, US housing and energy efficiency, our decision to locate in Joplin says a lot about the region and the state. Our new location puts us close to attractive markets and accessible raw materials, a decision we believe will result in higher productivity and an increase in efficiency," said Julian Francis, president of Owens Corning Insulation. "We will benefit from Missouri's reputable workforce. As demand for mineral wool increases, we will need many hands on deck to fulfil orders and we are eager to tap into the state's talent."

As an incentive to assist Owens Corning with its expansion, the Department of Economic Development has offered a strategic economic incentive package that the company can receive if it meets strict job creation and investment criteria. The City of Joplin, the Joplin Area Chamber of Commerce, Carl Junction School District, Jasper County and the Missouri Partnership also are assisting with the company's expansion.

"This announcement is terrific news for families in the region that will benefit from these new jobs," said Governor Jay Nixon. "Owens Corning's decision is a testament to our strong manufacturing sector, which has seen tremendous growth over the past few years. While some states are losing manufacturers to other countries, we are attracting new companies and selling more Missouri-made products around the globe."