Insulation industry news from Global Insulation

US: Owens Corning's net sales increased by almost 6% year-on-year in the third quarter of 2015, led by an 11% increase in insulation sales.

Owens Corning reported US$1.46bn in net sales during the third quarter of 2015, up from US$1.38bn in the same period in 2014. This boosted its sales by 1.7% year-on-year in the first nine months of 2015. Sales of insulation composites and roofing all increased in the third quarter. Ownes Corning's net earnings in the third quarter of 2015 were US$112m, up from US$52m in 2014. Insulation earnings before income tax grew for a 17th consecutive quarter. Insulation sales jumped from US$454m in the third quarter of 2014 to US$502m in the third quarter of 2015, an 11% improvement. For the year, insulation sales have increased by 6%.

"Owens Corning had a very strong quarter, as all three businesses made substantial contributions to earnings," said Mike Thaman, Chairman and CEO. "Our businesses performed at double-digit margin levels as a result of positive macro trends and strong commercial and operational execution."

Owens Corning expects to benefit from continued improvement in the US housing market and global growth. Growth in new US residential construction should continue to help the insulation business, with revenue growth of about 10% in the second half of 2015.

US: For the sixth year in a row, Owens Corning has earned placement in the Dow Jones Sustainability World Index (DJSI World) in recognition of its sustainability initiatives.
For the third straight year, Owens Corning was named the Industry Leader for the DJSI World Building Products group. The DJSI World is a listing of the world's largest companies based on long-term economic, environmental and social criteria.

"We are honoured to have earned placement again in 2015," said chairman and CEO Mike Thaman. "Our people and products make the world a better place. That simple and powerful purpose defines Owens Corning today, as well as the company we are building for the future."

"Continuing our steady progress toward shrinking our environmental footprint, we are even more energised as we expand our impact through our positive handprint," said chief sustainability officer Frank O'Brien-Bernini. "Collaborating up and down the value chain, we make buildings more energy-efficient, roofs more durable and resistant to extreme weather, cars more fuel-efficient, renewable energy more cost-effective and our company a better corporate citizen."

US: Owens Corning has reported that in the second quarter of 2015, its revenue rose by 4.4% to US$1.42bn. It expects to benefit in 2015 from sustained improvement in the US housing market and moderate global growth.

In the composites sector, the company now expects a full-year earnings before income and taxes (EBIT) improvement of about US$60m based on current volume and pricing strength, including the impact of US$25m in currency headwinds. In roofing, Owens Corning continues to expect that the full-year US shingle market will be in line with 2014. Based on the decline in first-half shipments, the market is expected to grow by the mid-single digits in the second half of 2015. Insulation should continue to benefit from growth in US residential new construction, improved pricing and operating leverage. The company has estimated an effective tax rate of 30 – 32% and a cash tax rate of 10 - 12% on adjusted pre-tax earnings, due to the company's US$2.2bn tax net operating loss carry-forward. Owens Corning expects general corporate expenses to be at the bottom of the range of US$120 – 130m in 2015 and capital expenditures of approximately US$380m. Interest expenses are expected to be about US$110m.

US: According to local media, Owens Corning plans to open a US$90m production plant in Joplin, Missouri, which is expected to create more than 100 jobs. The plant will manufacture Thermafiber, mineral wool insulation for commercial, residential and industrial applications. Owens Corning expects the plant to be fully-operational in 2016.

"As a company that only operates in markets with attractive long-term macro drivers such as global industrial production, material substitution, US housing and energy efficiency, our decision to locate in Joplin says a lot about the region and the state. Our new location puts us close to attractive markets and accessible raw materials, a decision we believe will result in higher productivity and an increase in efficiency," said Julian Francis, president of Owens Corning Insulation. "We will benefit from Missouri's reputable workforce. As demand for mineral wool increases, we will need many hands on deck to fulfil orders and we are eager to tap into the state's talent."

As an incentive to assist Owens Corning with its expansion, the Department of Economic Development has offered a strategic economic incentive package that the company can receive if it meets strict job creation and investment criteria. The City of Joplin, the Joplin Area Chamber of Commerce, Carl Junction School District, Jasper County and the Missouri Partnership also are assisting with the company's expansion.

"This announcement is terrific news for families in the region that will benefit from these new jobs," said Governor Jay Nixon. "Owens Corning's decision is a testament to our strong manufacturing sector, which has seen tremendous growth over the past few years. While some states are losing manufacturers to other countries, we are attracting new companies and selling more Missouri-made products around the globe."

US: According to Recycling Today, American Fiber Green Products Inc (AFBG), based in Tampa, Florida and Owens Corning, a Toledo, Ohio-based developer and manufacturer of insulation, roofing and fibreglass composites, have entered into a five-year agreement for recycling services. The deal calls for AFBG to recycle the fibreglass-related material generated at Owens Corning's Amarillo, Texas plant, which is currently being landfilled.

"The recycling plan in Amarillo represents continued progress toward Owens Corning's 2020 environmental footprint goals," said Doug Pontsler, Owens Corning's vice president of environment, health and safety and operations sustainability. "Concurrent with our progress to reduce waste generation, we've made securing more reliable recycling for fibreglass waste a top priority. The solution from American Fiber Green Products, which will convert our waste into useful, marketable products, will help us achieve our sustainability goals."

"AFBG is excited to provide recycling services to this market leader through our Amour Fiber Core subsidiary," said AFBG Chairman Kenneth McCleave. "This contract has been in negotiation for over a year and a half and will substantially boost revenue for AFBG. The project will commence upon completion of construction of our recycling and manufacturing facility in the Amarillo area. Construction is expected to take about 12 months. We expect a successful recycling program in Amarillo to be the catalyst to an expanded relationship between our firms and potentially include other Owens Corning facilities around the country."

US: Owens Corning's consolidated net sales for the first quarter of 2015 have fallen to US$1.21bn year-on-year from US$1.28bn in the same period in 2014. Adjusted earnings fell by US$13 to US$22m for the same period. The results was attributed to a weak roofing business.

"Owens Corning had a good start to 2015. Insulation continues to benefit from growth in US housing starts. Results in Composites reflect strong execution and operational performance. In Roofing, first quarter revenues and margins were weak. However, the Roofing business did not experience the discounting and inventory build in the channel that we saw in the same quarter last year, positioning the business to deliver higher volumes for the remainder of the year," said chairman and chief executive officer Mike Thaman.

To support growth in the North American mineral wool insulation business, the company's board of directors has approved a US$90m investment in a new mineral wool plant, to be operational in late 2016.

For its outlook the US based insulation, roofing and composites manufacturer said that it continues to expect to benefit in 2015 from sustained improvement in the US housing market and moderate global growth. Insulation should continue to benefit from growth in US residential new construction, improved pricing and operating leverage. Composites and roofing businesses are also expected to improve or remain stable respectively.

US: Alan Dibble Booth, a long-time Owens Corning executive, died on 18 February 2015 in Casa de la Luz Hospice, Tucson. He was 71. Booth, who had lived nearly year-round in Tuscon, died from complications of lung cancer, according to his daughter, Katie Booth.

Booth was employed by Owens Corning in Toledo for 31 years, starting as a sales trainee in 1967 and worked his way through the ranks to vice president of marketing and sales in manufacturer and mechanical products in 1986. He retired as head of the insulation division for North America.

US: The Owens Corning Foundation will donate US$1.1m in cash and gifts-in-kind to Habitat for Humanity International over three years. The partnership will support house construction and revitalisation projects nationwide.

The Owens Corning Foundation has donated US$200,000 for 2015 and pledged US$200,000/yr for 2016 and 2017. Additionally, Owens Corning anticipates gift-in-kind donations of US$500,000 over the three years. These gifts include insulation and roofing products to support Habitat's affordable housing efforts.

"One of the most important benefits of community investment is the positive impact it has on our employees and the communities where they live and work," said Don Rettig, president of the Owens Corning Foundation. "Habitat is an ideal partner for Owens Corning. We provide financial support, donate building materials and encourage employee volunteerism. What's more, Habitat has a presence in nearly every Owens Corning location across the US and Canada."

During 2015 - 2017, Owens Corning will also contribute and install science-supported insulating systems and its Total Protection Roofing System™. These systems are designed to improve the thermal, air and moisture performance in the building envelope of Habitat homes, as well as help protect them from harsh weather conditions.

"We are grateful for Owens Corning's commitment to Habitat for Humanity," said Colleen Finn Ridenhour, deputy director of Corporate, Foundation and Institution Relations for Habitat for Humanity International. "Their support will enable us to help more families have access to safe, decent, affordable homes where they can create a brighter future."

Cash and gifts-in-kind from the Owens Corning Foundation and the company itself totalled more than US$1m in 2012 – 2014. The gifts-in-kind insulated and/or roofed more than 1100 homes. Owens Corning employees participated in more than 30 Habitat builds across the United States and Canada during this period. Owens Corning has supported Habitat for Humanity since 1997.

US: Owens Corning Insulating Systems LLC has announced plans to produce fibreglass insulation with an all-service jacket for Aquatherm metric-sized polypropylene-random (PP-R) piping systems as part of an exclusive agreement with Aquatherm North America.

US: Owens Corning, a producer of fibreglass reinforcements for composite systems, is building a new advanced technology facility in Gastonia, North Carolina, that will help meet demand for bio-based products. The new, state-of-the-art equipment will add manufacturing flexibility to produce different widths of the company's new Sustaina® non-woven fibreglass fabric. This will enable more customers to use the product in their applications.

Sustaina surfacing and reinforcing glass non-wovens were introduced to the European market in June 2013. The Sustaina solution uses a bio-based binder system with high tensile strength performance and does not contain any formaldehyde. The new plant will be able to produce 4m widths of Sustaina fabric, rather than the narrower width currently produced on existing assets.

"Building a new site is a great opportunity for us to install the newest, most advanced manufacturing technology," said Steven Vermeulen, vice president and managing director, Engineered Solutions. "The line is designed to facilitate the highest level of quality and efficiency and the flexibility to produce the wider veil will help us to get better yields and reduce waste." Sustaina fabric is designed for use in residential and commercial building applications, like cushion vinyl flooring, ceiling backings and insulation facers.