Insulation industry news from Global Insulation

India: Germany-based chemicals producer BASF has broken ground on its construction of a polyurethane (PU) application development laboratory in Mumbai, Maharashtra. From its inauguration in 2024, the laboratory will offer customer support services including customised formulations, line trials and training sessions PU industry partners, including insulation producers. In this, it will support the work of BASF’s existing Creation Center at its Mumbai Innovation Campus.

BASF’s senior vice president, performance materials Asia Pacific, Andy Postlethwaite said “As a part of the global innovation network, the lab will enable global and regional BASF teams to work closely with local customers in testing and formulation optimisation. BASF has been providing technical services to customers, enabling the co-creation of innovative product solutions with its high-performance materials. With our strength in innovation and comprehensive range of high-quality solutions, we help our customers meet increasingly stringent regulatory standards and optimise product properties for their specific needs at an early stage.”

US: Owens Corning has announced its conclusion of a deal to buy polyurethane (PU) foam insulation producer Natural Polymers. The companies say that Natural Polymers president and CEO Benjamin Brown will take on an innovation leadership role at Owens Corning following the completion of the transaction.

Belgium: The Programme for the Endorsement of Forest Certification (PEFC) has certified Recticel Insulation’s Recticel Eurothane GP, Eurothane Eurodeck and Eurowall Cavity polyisocyanurate (PIR) and polyurethane (PUR) as meeting good forest management standards. This ensures customers that the products’ multilayer paper facings are sustainably sourced.

Head of technical management Dirk Vermeulen said “With the PEFC label on our insulation products, we provide proof of our commitment to sustainability to architects, turnkey companies, project developers and contractors, as well as end-users.”

Belgium: Recticel Insulation has obtained Programme for the Endorsement of Forest Certification (PEFC) for its multilayer thermal insulation products. It says that it is the first polyisocyanurate (PIR) and polyurethane (PUR) producer to do so. The insulation manufacturer will be selling thermal insulation products, with multilayer paper facings made from wood fibres sourced from a PEFC-certified and sustainably managed forests. The PEFC label will be added to its Recticel Eurowall, Eurothane Silver, Eurothane Silver A, Eurofloor, Euroroof, Eurothane GP, Eurowall Cavity and Eurothane Eurodeck products.

Recticel Insulation already held the PEFC label for some of its insulation products manufactured at its plants in Bourges, France and Stoke-on-Trent, UK. The certification is now being gradually rolled out to more products and to all plants where multilayer facings are used.

Netherlands: Belgium-based Triple Helix has signed an agreement as one of the first concessionaires at the NextGen District at the Port of Antwerp. It plans to build a plant to convert polyurethane foam, from insulation panels and other sources, into polyols. These chemicals can then be reused, for example in the production of new polyurethane products. The plant is intended to be fully circular and self-sufficient in terms of energy.

Steven Peleman, the chief executive officer of Triple Helix, said “To drastically reduce emissions and waste pollution, we want to show the principle of material reincarnation to the world. In our plant at NextGen District, we want to recover polyurethane foams at the end of their life and transform them into their main components to be used again in new products. This is innovative and challenging, but with Port of Antwerp, BlueChem and our industrial and knowledge partners, we are ready to fight this battle. Not words but deeds!”

The Port of Antwerp has set aside the former 88 hectare General Motors site to develop into a future circular economy hotspot. Rubber and plastics recycling company US-based Bolder Industries has also signed up for an early place at the port.

UAE: Pearl Polyurethane has newly appointed Oliver Bruns, Michael Friede and Wilhelm Lamberts to its board. Chemical Industry Digest News has reported that the new board members’ experience collectively spans various sectors and industries, bringing broad and deep expertise to the polyurethane (PUR) producer’s strategic guidance and oversight as it expands internationally and into new verticals.

Bruns has over 10 years’ PUR industry experience with Germany-based Bayer AG and Covestro, formerly known as Bayer MaterialScience. This included a role as managing director of Bayer’s Czech Republic-based PUR system house for Eastern Europe. Bruns currently also holds a full-time CEO position at Neveon, a leading global integrated foam group that supplies PUR flexible and composite foams for a wide range of applications.

Friede started his career at Bayer AG in 2001 and held various senior executive roles at Bayer MaterialScience and then Covestro, including global head of coatings, adhesives and specialities. He then moved to Netherlands-based AkzoNobel, where he worked as chief commercial officer (CCO) of performance coatings.

Lamberts’ career also spans multiple executive roles at Bayer AG and Covestro, most recently as the former’s strategy project manager and senior vice president, head of elastometers and the latter’s innovation project manager.

Africa: UAE-based BCI Holding plans to expand its polyurethane (PUR) plant in Egypt. Arab Finance News has reported that the company also intends to establish to new PU plants, in Algeria and Nigeria. For the realisation of these plans, it will partly rely on a US$30.0m financing package from the International Finance Corporation. The PU supplier expects the moves to generate 80 new direct jobs. It said its strategy aims to combat poverty and create jobs by supporting the growth of the private sector in the Middle East and Africa. It added that the new plants will also help strengthen regional integration and technology transfer, and the development of regional supply chains.

UAE: Pearl Polyurethane Systems plans to double its polyurethane (PUR) production capacity over the five years up to September 2026.

CEO Martin Kruczinna said “The newly structured entity of Pearl Polyurethane, combined with the reconfirmed long-term relationship with Covestro, enables us to create win-win solutions for our existing and new customers.” He added “While we plan to further increase our market share in selected Middle Eastern and North African countries, the real leverage will come from moving beyond those borders and launching innovative new products. Our advantageous location in Dubai as a regional trading hub puts several attractive markets within easy reach. We expect our unique value proposition of being able to reliably deliver high quality service and products at competitive prices should be valued in new international markets. We intend to capitalise on these growth opportunities and position Pearl as the preferred PUR solutions partner for customers in a growing number of industries, not only in the Middle East but also internationally.”

UK: Leeson Polyurethanes’ adhesive and coatings plant in Leamington Spa, Warwickshire caught fire following a series of explosions on the morning of 27 August 2021. Worcester News has reported that one person known to have been working in the plant at the time remains unaccounted for on 31 August 2021. Emergency services extinguished the blaze but have been unable to enter the site so far. The smoke cloud from the fire was visible over 60km away. It resulted in an evacuation of neighbouring residential streets.

UK: The Construction Products Association and the Builders Merchants Federation have raised the issue of low short-term availability of polyurethane (PUR) and polyisocyanurate (PIR) insulation. The associations attributed the shortages to the effects of ‘historically’ high raw materials costs on production. These it said resulted from high international demand for raw materials and finished products and challenges as a result of the Covid-19 pandemic.

The associations expect PUR and PIR availability to improve in the third quarter of 2021. They said that long-term demand growth was set to continue, in part due to the government’s 2050 net zero carbon target.