Insulation industry news from Global Insulation

North America: The Center for the Polyurethanes Industry (CPI) recorded total polyurethane (PU) production of 4.1Mt in North America in 2023. US Political and Economic Organizations News has reported that applications contributing towards the growth included continuous insulation and spray foam for air barriers.

Director Jason Sloan noted market challenges due to ‘shifts in demand and availability for raw materials,’ but said that producers were adapting to the market dynamics.

Slovakia: Knauf Insulation’s plant at Nová Bana produced 104,000t of mineral wool in 2021. Plant director Marián Tkáč told the News Agency of the Slovak Republic (TASR) that the unit reached this record volume despite Covid-19 restrictions, rising input costs and maintenance on the production lines. The plant also installed a flue-gas desulfurisation unit as part of an environmental upgrade in 2021. Despite the high production volume in 2021, Tkáč said that demand for insulation remained high and delivery times were growing.

UAE: Pearl Polyurethane Systems plans to double its polyurethane (PUR) production capacity over the five years up to September 2026.

CEO Martin Kruczinna said “The newly structured entity of Pearl Polyurethane, combined with the reconfirmed long-term relationship with Covestro, enables us to create win-win solutions for our existing and new customers.” He added “While we plan to further increase our market share in selected Middle Eastern and North African countries, the real leverage will come from moving beyond those borders and launching innovative new products. Our advantageous location in Dubai as a regional trading hub puts several attractive markets within easy reach. We expect our unique value proposition of being able to reliably deliver high quality service and products at competitive prices should be valued in new international markets. We intend to capitalise on these growth opportunities and position Pearl as the preferred PUR solutions partner for customers in a growing number of industries, not only in the Middle East but also internationally.”

China: BASF has blamed ‘force majeure’ for a disruption to the production of methylene diphenyl diisocyanate (MDI) at its Chongqing plant due to a supply shortage of natural gas from its syngas supplier. BASF says it is unable to determine when it will be able to resume production as its syngas supplier has been unable to tell it when the input will be restored. The German-headquartered chemical multinational uses MDI to manufacture a number of products including insulation.

Czech Republic: Rockwool is planning to use its Bohumin plant’s full production capacity to make mineral wool in 2017. In 2016 the unit produced a record 4Mm³ of the product and so far it has produced 80% of this in the first nine months of 2017, according to the CIA news agency. The increased production levels follow an upgrade at the site in 2015. Insulation products from Bohumin are sold locally, in Slovakia and elsewhere in Europe.

US: Owens Corning announced plans to introduce formaldehyde-free mineral wool insulation solutions at the American Institute of Architects Conference on Architecture 2017 in Orlando, Florida. Thermafiber SAFB (Sound Attenuation Fire Blankets) is available for specification now and will be in the market later in 2017. Thermafiber UltraBatt will follow in a series of formaldehyde-free Thermafiber mineral wool insulation products.

“Remaining true to the brand’s history as an industry pioneer, the launch of formaldehyde-free Thermafiber mineral wool insulation coupled with our investment in a state-of-the-art manufacturing facility in Joplin, Missouri strengthens our impressive portfolio of product solutions and our commitment to the industry,” said Todd Fister, vice president of insulation strategic marketing.

Russia: TechnoNicol increased its production of stone wool by almost 10% to 11Mm³ in 2016 due to new plants, new products and an expanded export portfolio. The company opened two new plants in Rostov-on-Don and Khabarovsk as well as upgrading its equipment at its existing plants. Over US$103m was invested in the production of basalt insulation in 2016.

The insulation producer opened its Khabarovsk plant in the Far Eastern Federal District of the country in August 2016. It announced in late January 2017 that the plant reached its projected production capacity of 0.75Mm³/yr of basalt insulation. Since this plant was opened the company has started exporting insulation materials to China and Canada. It also plans to target Japan, South Korea, Mongolia and Vietnam.

Netherlands/Israel: ICL has completed ramping up its compaction capabilities and is now producing a range of its sustainable polymeric flame retardant at full capacity, to 12,000Mt/yr, at its Industrial Products (IP) plants in Israel and the Netherlands. The flame retardant, which is marketed by ICL IP under the brand name FR-122P, is an alternative for customers transitioning from hexabromocyclododecane (HBCD)-based flame retardants currently used by the building industry in extruded polystyrene (XPS) and expanded polystyrene (EPS) foam insulation products.

FR-122P is now available from both plants in three grades of products: powder material, EPS compacted grade and XPS compacted grade using ICL IP’s in-house compaction technology. FR-122P is manufactured by ICL IP using technology licensed from Dow Global Technologies LLC, a subsidiary of The Dow Chemical Company.

US: Johns Manville (JM) has announced the addition of CI Max® White insulation to its line of building insulation products. Johns Manville CI Max White is a high-efficiency polyiso foam sheathing that is designed specifically for exposed interior applications.

JM says that CI Max is approved for use without a thermal barrier and provides an attractive and durable interior finish. It is suitable for wall or ceiling applications in commercial, residential, agricultural and industrial buildings. CI Max White provides a continuous layer of insulation to reduce thermal bridging. Additionally, it has an acrylic-embossed facer that is aesthetically appealing, hard-wearing and easy to clean.

"Code-compliant, cost-effective and thermally efficient wall assemblies aren't something that can be achieved with just one product. It takes a comprehensive, planned and well-executed insulation system including both cavity and continuous insulation, which is why we continue to invest in expanding our portfolio," said Fred Stephan, senior vice president of Insulation Systems for JM.

China: Bayer MaterialScience intends to increase MDI production from 0.35Mt/yr to 0.50Mt/yr by the middle of 2014, according to polymer news website Gupta Verlag. De-bottlenecking will take place at the polymer manufacturer's MDI production facility at the Bayer Integrated Site Shanghai in Caojing, Shanghai.

"MDI is an important raw material for the production of polyurethane rigid foam, which is an effective insulation material for buildings and refrigerators. The de-bottlenecking will allow the company to further expand its business in China, which is one of the largest markets in the world for Bayer MaterialScience," said Wolfgang Miebach, President of Bayer MaterialScience China.