Insulation industry news from Global Insulation

US: Owens Corning has published its 2023 Sustainability Report, highlighting its advances in sustainability in the past year. These included a 59% share of revenues from reduced-CO₂ products, with a 25% share of revenues from 14 products certified as produced with 100% renewable electricity. Scope 1 and 2 emissions fell by 28% from 2018 levels, in line with the group’s 50% 2030 reduction target. It launched a pilot bitumen felt shingle recycling programme, aimed at recycling 2Mt/yr of shingles in the US by 2030. Further, Owens Corning reduced its generation of landfill waste by 14% from 2018 levels, and launched a Circular Economy Recycling Technology Innovation Laboratory in Granville, Ohio. In 2023, the group’s incident rate was 81% below the industry average, and it remains on track to meet its 2030 inclusion and diversity goals.

Senior vice president and chief sustainability officer David Rabuano said “Our 2030 sustainability goals are growing ever closer, and we believe that the targets we have set for ourselves are well within our reach. This confidence is the result of our employees’ unparalleled engagement and enthusiasm for our mission coupled with our investments in the innovation required to execute new solutions.”

Chair and CEO Brian Chambers said “Owens Corning demonstrated outstanding financial and sustainability results in 2023, showcasing the power of our company’s mission to build a sustainable future through material innovation. This report reflects the global scope of our people and our products and the many ways they work to make the world a better place.”

Owens Corning recorded net sales of US$9.68bn in 2023, down by 1% from US$9.76bn in 2022, while its adjusted earnings before interest and taxation, depreciation and amortisation (EBITDA) grew by 2% to US$2.31bn.

Belgium: Etex reported sales of €3.81bn in 2023, up by 2.5% from 2022 levels. The company's recurring earnings before interest, taxation, depreciation and amortisation (REBITDA) rose by 10% to €712m. It also raised its capital expenditure for the year, to €371m. Etex used 47% recycled polystyrene in its operations throughout the year. In mid-2023, Etex exited Russia through the sale of two URSA insulation sites. The group is also ‘actively preparing’ to help rebuild Ukraine as soon as conditions permit.

CEO Bernard Delvaux said “Even more so than 2022, 2023 was a challenging year marked by volatility, uncertainty and severe drops in demand across the world, as we observed the continued impacts of increased energy prices and interest rates. Combined with tougher financing possibilities by banks, all these circumstances meant that both renovation and new construction levels dropped globally. Devaluation of some foreign currencies and hyperinflation accounting also had significant effects on our results. Despite all these challenges, I am extremely proud to share that Etex navigated these difficult waters very well and delivered yet again another record year. This includes our highest ever revenue and REBITDA, among others. This strong performance stems from our anticipation in making strategic decisions and changes at global, regional and local levels, ensuring continued proximity with our customers. This is also a result of even tighter cost monitoring in 2023, without ever losing sight of our long-term ambitions and continuing to improve our strong industrial footprint.”

France: Saint-Gobain’s sales dropped by 6.4% year-on-year to €51bn in 2023. Meanwhile, the group’s earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 1.7% year-on-year to €7.12bn. Despite this, it achieved average organic growth of 6.4% across its markets, buoyed by sustainable solutions, which accounted for 75% of its sales. Throughout the year, Saint-Gobain invested €223m in capital expenditure and research and development, in line with rising internal carbon prices. This contributed to a 34% reduction in its Scope 1 and 2 CO₂ emissions compared to 2017 levels. The company used 57% renewable electricity in 2023, compared to 52% in 2022, and concluded eight new renewable energy supply deals. It aims to reach 66% renewables by 2025.

Ireland: Kingspan’s sales declined by 3% to Euro8.09bn in 2023 from Euro8.34bn in 2022. Its insulation sales fell by 8% and its insulated panels sales by 9%. Meanwhile, roofing and waterproofing sales grew to reach Euro500m. The group’s profit after tax rose by 6% to Euro654m from Euro616m. It invested Euro248m in new acquisitions throughout the year. Kingspan plans to invest Euro750m up to 2028 in order to capture 15% of the flat roofing market in North America.

CEO Gene Murtagh "Beyond insulation, each of our climate-focussed business units across roofing and waterproofing, light, air and water and data and flooring are scaling at pace with every potential for each to exceed Euro1bn divisional revenue over the coming years.” Murtagh added “Given our robust balance sheet, strong development pipeline, strong structural demand for energy efficiency and the ever increasing and obvious impacts of climate change, we expect 2024 to be a year of continuing strategic and operational progress for Kingspan.”

Ireland: Kingspan reported sales of Euro6.14bn during the first nine months of 2023, down by 1.8% year-on-year. During the period, its insulation sales fell by 7%, while its insulated panels sales rose by 10%. Insulated panels recorded single-digit volumes growth across all regions during the third quarter of the year. Kingspan expects to deliver a full-year trading profit greater than in 2022.

Hungary: Masterplast reported sales worth Euro114m during the first nine months of 2023. This represents a year-on-year decline of 31% from Euro164m in the corresponding period in 2022. The producer’s earnings before interest, taxation, depreciation and amortisation (EBITDA) losses were Euro2.93m, compared to a positive figure of Euro19.3m. During the third quarter of 2023, sales declined in Hungary by 45% and across its export markets by 26%. They rose by 21% in Poland, by 8% in Croatia and by 2% in Ukraine.

Masterplast attributed its sales decline to low demand due to global inflation and rising interest rates amid on-going lockdowns, energy crises and war in Ukraine, while energy-saving renovation initiatives have also been subject to delays. The company set a savings target of Euro2m/yr and laid off 250 employees, including 210 from its plants in Serbia. It completed the construction of new expanded polystyrene (EPS) and extruded polystyrene (XPS) capacity in Italy and Serbia, which it expects to bring online later in 2023.

US: Owens Corning’s net sales fell by 1% year-on-year to US$7.37bn in the first nine months of 2023 from US$7.48bn in the same period in 2023. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) decreased slightly to US$1.80bn. Its net sales from its insulation division fell year-on-year in the third quarter of 2023 due to lower volumes in both the North American residential insulation and technical and global insulation businesses. However, the company said that price rises partially offset this.

Ireland: Kingspan recorded a decline in its consolidated sales of 2% year-on-year, to Euro4.1bn. Its insulation sales volumes also declined during the half. In an earnings call, CEO Gene Murtagh said that the company’s net profit was ‘broadly in line’ with the first half of 2022, at Euro436m. Murtagh praised the producer’s progress towards achieving its CO2 emissions reduction goals, with a 51% reduction from its historical baseline.

Kingspan’s chief financial officer Geoff Doherty noted the exposure of insulation sales to global economic effects. Doherty forecast an ‘improving order intake’ for both insulation boards and insulated panels during the second half of 2022. Nonetheless, he said that he expects sales volumes of insulation boards to ‘remain quite negative’ during the half, and therefore to be ‘softer’ than those of insulated panels.

UK: SIG recorded US$1.81bn in sales in the first half of 2023, up by 5% year-on-year from US$1.73bn in the first half of 2022. The group noted a decline in its sales volumes, partly offset by positive tailwinds from cost inflation in the comparison period. Its profit after tax declined by 70% to US$5.98m from US$20.2m.

CEO Gavin Slark said “Our performance in the first half of 2023 reflects the challenging market conditions we are currently facing, with the group’s like-for-like revenue growth flat year-on-year. Despite these conditions, I’m very pleased with the progress we are making on many fronts to improve the business notably with the initiatives across our operating companies to improve our ability to drive higher levels of profitable growth when market conditions recover." Slark continued “Looking ahead, while we expect market conditions in the second half of 2023 to remain difficult, we remain confident the business will grasp the opportunities it has to continue to improve its underlying operational performance. This will, in turn, deliver higher levels of profitability as we drive towards our medium-term margin target of 5%. The group is financially and commercially well placed to drive meaningful shareholder value in the medium and long term.”

US: Sales revenue from Huntsman’s polyurethane division fell by 27% year-on-year to US$2.00bn in the first half of 2023 from US$2.74bn in the same period in 2022. Adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 66% to US$154m from US$453m. For the second quarter of 2023 the company attributed falling revenue to lower sales volumes, decreased average methyl diphenyl diisocyanate (MDI) prices and negative currency exchange effects. This trend was partially offset by higher equity earnings from a minority-owned joint venture in China and cost savings achieved from a cost saving plan.

Overall the group’s sales and earnings fell in the first half of 2023 with declines in sales and earnings reported across all main divisions. However, the company noted that it saw, “demand fundamentals in many of our core markets stabilise” in the second quarter of 2023.
Huntsman produces a range of chemicals including polyisocyanurate (PIR) and polyurethane (PUR) building insulation products.