Insulation industry news from Global Insulation

North America: Kingspan Insulated Panels North America has released its second annual sustainability report, detailing progress in the third year of the company’s Planet Passionate sustainability initiative. In 2023, Kingspan advanced its use of renewable energy, converting its DeLand, Florida, insulation plant to 100% on-site solar power. The producer reduced its total Scope 1 and 2 CO₂ emissions by 5% year-on-year and its water consumption by 2.17ML compared to 2022. It partnered with Belter Tech to divert 454,000kg of polyisocyanurate (PIR) foam from landfill.

Director of Sustainability Brent Trenga said "Planet Passionate is transforming the business on all levels, recognised by our leadership, employees and the building professionals we collaborate with. We are proud of our 2023 achievements and continue to strive for new milestones in 2024."

North America: Saint-Gobain has signed a 100MW solar power purchase agreement (PPA), called Danish Fields, with TotalEnergies. The Danish Fields PPA will supply Saint-Gobain North America with solar energy for 15 years, commencing in 2024. Saint-Gobain says that it expects the PPA to eliminate 90,000t/yr of CO₂ emissions across its operations. This is the group’s third deal of its kind.

Saint-Gobain North America CEO Mark Rayfield said “With this agreement, Saint-Gobain North America will further reduce its CO₂ emissions, demonstrating how fast the manufacturing industry can transform when long term solutions are at hand. This renewable energy project is a new milestone on the way to meeting Saint-Gobain’s commitment to reduce Scope 1 and 2 CO₂ emissions by 33% by 2030 compared to 2017, and to reach carbon neutrality by 2050.”

Austria: Austrotherm has invested Euro20m on an upgrade to its extruded polystyrene (XPS) production capacity at its Purbach insulation plant. The project added a production hall with new extrusion technology supplied by Germany-based KraussMaffei Group. The expansion has also created 20 new jobs at the site. A further upgrade to the plant will be built in 2023 when a photovoltaic system will be installed on the roof of the hall.

Slovenia: Knauf Insulation Slovenija has commissioned its new 1MW solar power plant. The installation is situated atop the roof of the company’s Škofja Loka glass wool insulation plant in Upper Carniola.

Digital and brand manager and green solutions advocacy lead Jure Šumi said that the latest milestone demonstrates the company’s commitment to reduing carbon emissions, creating better built environments, driving the circular economy and developing its people, all for a better world.

Germany: CertainTeed plans to build a 312kW solar power plant at its Berlin insulation centre. Construction is set to begin in 2022. Along with a similar project in its US plastic operations in Wayne, New Jersey, US, the plant’s construction aligns with the aims of parent company Saint-Gobain’s newly announced Grow and Impact sustainable expansion strategy.

CertainTeed CEO Mark Rayfield said “The new solar projects at our sites in Berlin and Wayne will reduce our company’s energy costs at these locations and support the broader transition to renewable, zero-carbon sources of power.”

Austria: Austrotherm has announced its construction of a 226kW solar power installation on the roofs of storage halls 6 and 7 of its Purbach extruded polystyrene insulation plant in Burgenland. The EU’s Regional Development Fund provided funding towards the project.

Belgium: Knauf Insulation plans to install 6000 photovoltaic panels at its Visé mineral wool plant. These will provide 1700MWhr/yr to the unit. The announcement was made at the opening of Knauf Insulation’s Experience Centre in Visé. The centre is intended to act as a knowledge base for best practice and sustainability.

Ireland: Kingspan says it has beaten its target of generating at least half its aggregate energy use from renewable resources by 2016. The Irish insulation producer’s aggregate renewable energy use was 57% of its total energy use in 2016, suggesting that the it is on track to hit its goal, set in 2011, of operating at Net Zero Energy (NZE) by 2020. Key drivers to reaching this goal have included saving energy through measures such as a cutting lighting and heat costs, genreating more renewable energy through solar, wind and biomass sources and buying more renewable energy where it can’t be produced on-site.

“In the five years since launching this initiative we have seen multiple benefits including reductions in costs, less reliance on fossil fuels and demonstrating the business case for our systems and solutions. Without more action from the corporate sector, greenhouse gas emissions will continue to rise and the impact of global warming will become a bigger threat for future generations,” said Gene Mutagh, the chief executive officer of Kingspan.

US: Owens Corning has completed the construction of a 2.7MW solar power plant for its thermal and acoustical insulation facility in Delmar, New York. Constellation Energy, part of Exelon Corp, funded, constructed and will operate the solar facility. The project was developed under the NY-Sun initiative, which is being administered by the New York State Energy Research and Development Authority.

Owens Corning will buy the power generated by the plant under a 20-year power purchase agreement (PPA) with Constellation. The facility consists of 9000 ground-mounted panels and is expected to produce about 3.3BWh/yr of power, offsetting about 2339t of carbon dioxide (CO₂) emissions. It will cover over 6% of the electricity requirements of Owens Corning's insulation facility.