Insulation industry news from Global Insulation

Russia: TechnoNicol has opened a Euro27.6m mineral wool insulation production plant in the Khabarovsk region. The plant will have a production capacity of 0.75Mm3, according to Prime News. The products will be sold locally and via export. The company plans to export 20% of its entire output to China in 2019. The insulation producer expects the payback period for the plant to take seven years.

Russia: TechnoNicol has completed the construction of a mineral wool plant in the Rostov region. The plant is currently undergoing commissioning and testing with operation planned for mid-July 2016. The company has invested Euro44m into the site. Once operational the plant will be able to produce six groups of products, including more than 90 types of basalt-based thermal insulation products.

The roofing and insulation producer has also announced that it intends to build a Euro44m mineral wool plant in Kazakhstan. Irek Allayarov, director of the company’s mineral isolation department, said that the company is in the process of selecting potential sites for the unit. A final decision will be made by the end of 2016.

Russia: TechnoNicol plans to launch production of its polyisocyanurate (PIR) foam insulation plant in the Ryazan region on 24 May 2016. The new plant will have a production capacity of 30Mm². Investment in the project amounts to Euro22.6m according to local press. The plant was originally scheduled for launch in the autumn of 2015.

Russia: TechnoNicol intends to invest Euro65.3m to establish a cluster of automated insulation materials plants in Khabarovsk, Russia.

The project is expected to generate more than 270 new jobs. The units, which will utilise stone wool and extruded polystyrene foam to produce insulation materials, is expected to support domestic demand, reduce the cost of construction products by 25% and improve the energy-efficiency of buildings in the region by 46%. TechnoNicol also plans to increase its exports to the Asia Pacific region and the Americas.

Azerbaijan: Russia's TechnoNICOL wants to establish cooperation with Azerbaijan by 2016 to supply the country with insulation materials for industrial and civil projects.

General director of TechnoNICOL's mineral insulation department Irek Allayarov said that it plans to supply Azerbaijan from TechnoNICOL's new 1.3Mm³/yr plant in Krasny Sulin Industrial Park in Rostov, Russia. He added that close proximity to the borders with several countries of the Commonwealth of Independent States (CIS) would make exports ideal. Azerbaijan, Georgia, Turkey and Armenia have all been targeted.

"The plant's products include general construction, technical insulation and materials for fire protection systems. In the future we will consider the production of agricultural products, such as insulation used for the construction of greenhouses," said Allayarov.

Russia: TechnoNicol continues the construction of a polyisocyanurate (PIR) foam insulation board plant in Ryazan, despite the possible decline in demand in the construction market. The plant will have a production capacity of 2Mm³/yr. The launch is scheduled for autumn 2015, following investments of Euro21.2m.

TechnoNicol believes that the new material will be prospective, as PIR is not currently produced in Russia. The share of PIR in the European market of insulation materials for commercial facilities amounts to 40% and grows by around 3%/yr. About 76% of flat roofing in the USA is built using PIR boards. TechnoNICOL expects PIR to capture 2% of the insulation market in Russia by 2018, which currently stands at 47.5Mm³/yr.

Russia: TechnoNicol Corp, a manufacturer of roofing, waterproofing and thermal insulation materials, has agreed to acquire an additional 54.1% stake in Russia’s Krovlya Ooo, a building materials company. After the transaction, TechnoNicol will own a 98.25% stake in Krovlya.

Russia: TechnoNicol plans to invest US$62.2m in the construction of two plants to produce insulation products in the Karaganda region of Russia. The company intends to invest US$48m in the construction of a 80,000t/yr capacity basalt insulation plant and US$13.1m in the construction of a 300,000m²/yr capacity extruded polystyrene insulation plant.

The two projects are to be implemented in 2014 - 2016 in the Saryarka special economic zone in Karaganda, creating a total of 285 jobs. The relevant memorandum has been signed by the governor of Karaganda Region Nurmukhambet Abdibekov and TechnoNicol's president Sergei Kolesnikov.

Italy: TechnoNicol has strengthened its position in Western Europe with the acquisition of an Italian insulation and waterproofing producer, Italiana Membrane. TechnoNicol has said that it intends to invest in small upgrades aimed at increasing production efficiency and reducing costs at its new Italian business over the next two years.

Italiana Membrane runs several production plants that manufacture a range of roofing and waterproofing bitumen modified membranes, which are sold in Italy and 50 other countries. The company exports around 35% of its output, mainly to markets in North and Latin America, Scandinavia and the Middle East. In 2011, its annual turnover amounted to Euro50m.

"The acquisition of Italiana Membrane allows us to not only increase exports, but it gives TechnoNicol the opportunity to take a significant niche in the western markets," said TechnoNicol's president Sergei Kolesnikov. Prior to the takeover, TechnoNicol held talks with Italian trade unions and reached an agreement on the number of Italiana Membrane workers it would employ and future pay levels.

The Italian firm's main plant has a production capacity of 20Mm2/yr. It operates three polymer-bitumen material lines; one line produces roofing shingles made of APP modified bitumen reinforced with non-woven polyester and glass fibre; another turning out heat insulation and waterproofing panels and a sixth line producing waterproofing liquids.

Russia: TechnoNicol Corporation is expanding its insulation materials capacity at an existing plant in Yurga in the Kemerovo Region of southern Russia with investments totalling Euro18.6m. This includes the launch, which is due in 2015, of a new 200,000m³/yr XPS line. The line cost around Euro7.45m and will produce the company's full range of TechnoNicol XPS products. Its installation is set to meet growing demand for insulation products associated with major regional infrastructure projects, including the 29th Winter Universiade being held in Krasnoyarsk in 2019, as well as road construction and oil and gas industry infrastructure schemes.

In September 2014 TechnoNocil is due to complete another Euro9.4m investment at Yurga plant with the upgrade of its basalt wool insulation, leading to a 29% increase in output. Products from the plant will be targeted at Russian regions including western and eastern Siberia and the central Khanty-Mansiysk Autonomous region, as well as eastern Kazakhstan, north-western China and Mongolia, according to TechNicol's CEO Vladimir Markov.