Insulation industry news from Global Insulation

UK: Recticel says that new requirements following the UK’s exit from the EU have created estimated extra one-time costs of Euro464,000. Local press has reported that UK-based laboratory testing is estimated to cost Euro325,000 across eight products, while new fire tests for the same products will add a further Euro130,000.

Senior technical manager Simon Blackham said “It’s the same standards, to the same test method, the same everything - and it would have to be paid for, ultimately, by the customer.”

UK: Testing provider the Building Research Establishment (BRE) has informed Kingspan and Saint-Gobain subsidiary Celotex of its decision to break off its relationship with them due to perceived 'reputational risk.' Insulation supplied by Kingspan (Kooltherm K15 phenolic insulation) and Celotex (RS5000 polyisocyanurate insulation) was present in Grenfell Tower, London, when it burned down in June 2017. 72 people died in the fire. Both producers deny having contributed to the disaster. The Grenfell Tower Inquiry investigated the relationship between each company and the BRE during its inquest into the fire. A final report is currently in preparation following the conclusion of Phase 2 hearings in 2022.

The Grenfell Tower Inquiry heard that Kingspan had marketed its Kooltherm K15 panels for general use in high rise construction, relying on tests carried out at a BRE facility with a system involving external fibre cement panels, of a sort not used in Grenfell Tower. Subsequent tests of the product, carried out by Kingspan, included one which resulted in a 'raging inferno.' Meanwhile, Celotex added fire-resistant board to a rig used in testing in 2014, reportedly to increase its products' chances of passing.

Inside Housing News has reported that BRE said “BRE no longer accepts any new work on behalf of Kingspan or Celotex following evidence heard during the course of this inquiry.”

Kingspan clarified that "There is no product performance basis for [BRE's] decision,” adding that its panels had shown zero non-conformities in their most recent audit in December 2022. It said “Independently of BRE, whose certification is regionally focused on the UK and Ireland, Kingspan is certified by the globally recognised insurer testing regime FM Approvals, which carries out annual factory surveillance audits to verify our products comply with its global approval standards."

UK: Graffiti reading 'Grenfell' has appeared on walls and gates at the entrance to Ulster Rugby's Kingspan Stadium in Belfast in protest against Kingpan's indirect involvement in the Grenfell Tower fire in London on the night of 13 - 14 June 2017. Some insulation produced by Kingspan was present in the building envelope of the tower at that time.

The Belfast Telegraph newspaper has reported that local groups Act Now and Uplift in the Republic, in partnership with Britain-based 38 Degrees, previously erected a billboard in view of the Kingspan Stadium, expressing solidarity with victims of the Grenfell Tower disaster, in March 2022.

UK: Celotex says that a rainscreen cladding system using its RS5000 polyisocyanurate foam (PIR) insulation board product has passed the BS 8414:2 safety test. The insulation producer previously announced in January 2018 that it had found errors between a previous test and the description of the system in the report of the test. It added that the rainscreen cladding system conformed to the BR 135 fire test. It is now notifying the relevant bodies and is contacting its customers about results of this latest test.

Celotex suspended supply of RS5000 PIR insulation board in June 2017 following its use as part of the rainscreen cladding system in the refurbishment of Grenfell Tower. The building had a fire in June 2017 that killed 71 people. The suspension remains in place.

UK: The British Rigid Urethane Foam Manufacturers’ Association (BRUFMA) has said that the materials tested so far by BRE Group, following the Grenfell fire in June 2017, do not meet building regulations and would never be recommended or approved for use by the members of BRUFMA in a real building.

The Department for Communities and Local Government (DCLG) has commissioned six BS 8414 tests using a combination of materials, including the make-up of the outer cladding system. The first aluminium composite material (ACM) cladding test, carried out by BRE combined an assembly of polyisocyanurate (PIR) insulation used in conjunction with an unmodified polyethylene filled ACM cladding panel. Both PIR foam and mineral wool are being tested with each cladding system.

BRUFMA described the situation as ‘worrying’ that a number of buildings have been identified with this combination, indicating a lack of compliance to existing rules and regulations. However, it has advised that all six tests should be completed satisfactorily before any analysis is drawn and remedial action is proposed by the government. It also highlighted that PIR insulation manufactured in the UK and Ireland that is recommended for use in high-rise buildings is tested with the BS 8414 fire test as part of a complete ventilated rainscreen system.