Insulation industry news from Global Insulation

US: Knauf Insulation has appointed Valentin Salazar as the manager of its forthcoming glass wool insulation plant at McGregor in Texas. Other hires include Alex Garcia as Health, Safety & Environmental Manager and JT Tristan as Human Resources Manager. Crossland Construction was previously announced as the general contractors for the project in July 2022. The company expects to open its new unit in early 2024.

US: Switzerland-based cement manufacturer Holcim has agreed to buy SES Foam for an undisclosed sum. The company manufactures spray foam insulation and roofing products. It had forecast net sales of US$200m in 2022. The transaction follows recent acquisitions Holcim in the light building materials market such as Firestone Building Products and Malarkey.

Jamie Gentoso, Head Solutions & Products at Holcim said, “This is another exciting step in the expansion of Solutions & Products, advancing our ‘Strategy 2025 – Accelerating Green Growth’. SES has a proven track record of growth and innovation in thermal insulation with a focus on more sustainable solutions, making them highly complementary to our roofing and insulation business.”

SES Foam was founded in 2009 and is based at Spring in Texas. Its SucraSeal product was the first sucrose-based spray foam insulation to be certified by the US Department of Agriculture for its high bio-based content.

US: Huntsman has announced an agreement to acquire Icynene-Lapolla, a North American manufacturer and distributor of spray polyurethane foam (SPF) insulation systems for residential and commercial applications, for US$350m from an affiliate of FFL Partners. Icynene-Lapolla operates two manufacturing facilities located in Houston, Texas and Mississauga, Ontario. The transaction is expected to close in the first half of 2020.

“I am delighted that Icynene-Lapolla is joining our downstream, high-growth MDI urethanes insulation business. Icynene-Lapolla is well recognised by architects, builders and contractors as a market leader in the manufacture and supply of high-performance, energy-efficient building envelope solutions,” said Tony Hankins, the president of Huntsman's Polyurethanes division. He added that the combination of Icynene-Lapolla, with its SPF product range and reflective roof coatings, with Demilec, the SPF business that Huntsman acquired in 2018, would ‘significantly’ strengthen its energy-saving insulation business.

US: Duna-USA has completed an expansion upgrade to its plant and headquarters in Baytown, Texas. The work, which began in late 2016, included the addition of a new manufacturing building, new office building, automated fabrication department and an additional production line. Work on the project finished in late December 2018.

“We’ve significantly increased production and fabrication capabilities, enhanced quality and expect to reduce lead times, while increasing production efficiency at the same time,” said Marta Brozzi, president of the DUNA Group

Duna-USA manufactures polyurethane and polyisocyanurate foams and chemicals for the insulation, aerospace, automotive, marine and construction industries. Italy’s Duna Group, comprised of Duna-Corradini, Duna-USA, and Duna-Emirates, has been manufacturing foams, chemicals and adhesives since 1957. It specialises in the research and development of polyurethane and epoxy systems, with manufacturing locations in the US, Europe and the UAE.

US: Germany’s Covestro plans to spend Euro1.5bn on building a new methylene diphenyl diisocyanate (MDI) plant at Baytown in Texas. The new plant will have a production capacity of 0.5Mt/yr and production is expected to start in 2024. The investment at the existing site in Baytown is the largest single investment in the history of the company. It will replace the 90,000t/yr MDI unit at the site.

“Demand for innovative MDI materials will continue to grow for the foreseeable future and likewise promises attractive capacity utilisation rates. We have already announced a significant increase in capital expenditures, now it’s time to put it into action”, said Markus Steilemann, chief executive officer (CEO) of Covestro. He added that the investment would strengthen the company’s ‘leading position’ in polyurethanes.

Covestro is also running a global investment programme in MDI production capacity, including plans to double its MDI production at Brunsbuettel, Germany to 0.4Mt/yr from 0.2Mt/yr by the second half of 2019. Other parts of this initiative include the continuation and expansion of plants in Tarragona in Spain, Caojing in China and Antwerp in Belgium.