Insulation industry news from Global Insulation

UK: MDF Recycling has completed proof of concept trials to develop a process to recover wood fibre from waste medium-density fibreboard (MDF). The solution generates a new raw material source for the wood and natural fibre industries. The company says that the recovered fibre is of the same quality as standard wood fibre and that it can provides feedstock to the manufacturers of MDF board, insulation products and horticultural growing products.

“We have already begun discussions with a number of leading companies and organisations operating in the MDF production and waste industries and look forward to progressing these during the early part of 2017,” said co-founder and Managing Director Craig Bartlett. He added that the recycling process was a ‘genuine world first.’

MDF Recovery has set up an advisory panel to help it commercialise the company’s technology.

UK: Simon Storer has been appointed as the chief executive of the British Rigid Urethane Manufacturers Association (BRUFMA) with effect from 9 January 2017. Previously, Storer was the Head of Communications at BACTA, the trade body representing the British amusement industry. Before this he worked as the External Affairs Director at the Construction Products Association (CPA) for seven years. He has also worked for the architect Levitt Bernstein, Shoreditch New Deal for Communities project and for the Channel Tunnel project during its construction phase.

UK: SIG’s sales rose by 0.3% on a like-for-like basis, the building materials distributor has said in a trading statement. Sales rose by 11% year-on-year to Euro3.4bn in 2016 but they were mainly driven by foreign exchange rates and acquisitions. In the UK & Ireland like-for-like sales increased by 1.1%, with SIG Distribution up by 1.2% and SIG Exteriors down by 1.5%. In mainland Europe life-for-like sales declined by 0.5%, with France and Germany down by 2.0% and 1.3% respectively.

"2016 was a disappointing year for SIG. While the competitive environment, particularly in the UK, was challenging, our transformational change programme, although taking the group in the right strategic direction, distracted us somewhat from our customers,” said chief executive Mel Ewell. He added that the company is planning to focus on customers, place added emphasis on sales growth and reduce its leverage in 2017.

SIG will announce its full year results for 2016 on 14 March 2017.

UK: TechnoNicol International plants to use Stirling-based Superglass to launch an expansion programme in the US and to develop its market in the UK and Ireland. TechnoNicol has created a new division at the company it purchased in July 2016 to achieve this aim and has made senior appointments to support it. The company aims to establish a ‘significant’ market share in North America over the next five years.

Ken Munro, Superglass’s chief executive officer, has become chief executive officer of TechnoNicol (UK, Ireland and USA). In this newly created role, Munro will have responsibility for the management and coordination of TechnoNicol’s presence in these regions and will continue to lead and develop the Superglass business as it is incorporated into this expanded structure.

Munro will also have responsibility for the global development of the Superglass brand as it begins to play a part in TechnoNicol’s overall insulation products strategy. As further businesses are developed, both organically and by acquisition, they will be integrated into this unified regional structure, with new jobs likely to be created in Stirling as the regional headquarters takes shape.

Stuart Rowell, who is currently Group Business Development Director at Superglass, and Girts Dikelsons, currently Regional Director TechnoNicol (UK and USA), will be responsible for sales and marketing activity across all product lines in the new region and are appointed as Regional Sales Director (Insulation Solutions) and Regional Sales Director (Bitumen Membrane Solutions) respectively.

Theresa McLean, Superglass’s Chief Financial Officer, has been appointed as chief financial officer of TechnoNicol (UK, Ireland and USA) and Mark Atherton, Operations Director at Superglass, becomes Chief Production Officer and Head of Operations for the newly expanded regional business. Rowell, Dikelsons, McLean, and Atherton will all report directly to Ken Munro.

UK: Doug Robertson will retire as Group Financial Director and from the board of SIG in the first quarter of 2017. He will be succeeded by Nick Maddock, currently Chief Financial Officer at McCarthy & Stone. Precise dates will be announced once determined. Robertson has worked at SIG since 2011.

UK: Knauf Insulation has developed a new robust detail for aircrete blocks, which has been included within the latest edition of the Robust Detail handbook. The new detail E-WM-30 comprises two leaves of 100mm aircrete blocks, with a 100mm cavity that has been fully filled with the blown mineral wool insulation Supafil Party Wall. It is the first Robust Detail for aircrete blocks, with a blown retrofit solution that negates the need for a wet parge coat. Only a plasterboard lining is required. The detail will also achieve three points in the Health and Wellbeing section of Code for Sustainable Homes assessments.

“We are always striving to develop cost-effective solutions for our customers to make their life easier and this new robust detail is no different. We have developed this detail without a parge coat to deliver greater process efficiencies, and it offers high levels of acoustic and thermal performance, which can satisfy the requirements of the building regulations for a zero U-value party wall,” said Stephen Wise, Glass Product Manager at Knauf Insulation.

Aircrete is a lightweight aerated concrete material that provides thermal performance and is primarily used for the inner skin of external walls. The Robust Details scheme is the alternative to pre-completion sound testing for satisfying Part E of the Building Regulations in the UK.

UK: TechnoNicol intends invest up to Euro5.9m to double the production capacity to at least 55,000t/yr at Superglass’ mineral wool plant in Stirling. The upgrade will involve building a new furnace at the site to come online by 2020, according to the Scottish Herald. The investment is intended to boost the insulation producer’s sales in markets in the UK and western Europe. The decision follows shareholder approval of TechnoNicol’s purchase of Superglass.

UK: Kingspan’s sales revenue has risen by 19% year-on-year to Euro1.47bn in the first half of 2016 from Euro1.24bn in the same period in 2015. Its net profit rose by 83% to Euro126m from Euro82.4m. The insulation and building products manufacturer attributed the result to increased market penetration and growth though new acquisitions.

“These results reflect our strongest ever six month performance, underpinned by solid organic growth and a robust contribution from the Joris Ide and Vicwest businesses acquired last year. The expansion in profit margin has helped deliver a 50% increase in trading profit and, with good order intake momentum in the second quarter continuing into the current trading period, we expect a solid performance in the second half,” said Gene Murtagh, Chief Executive of Kingspan.

The company’s sales revenue from insulated panels rose by 26% to Euro950m from Euro753m, supported by sales in mainland Europe. Sales revenue from insulated boards rose by 9% to Euro947m from Euro319m driven by the UK

UK: SIG’s revenue has risen by 11% year-on-year to Euro1.61bn for the first half of 2016 from Euro1.45bn in the same period in 2015. Its operating profit rose by 37% to Euro53.8m from Euro39.3m. The insulation producer attributed the increase in sales revenue on acquisitions and foreign exchange effects.

“The group delivered a solid first half performance with good progress on its Strategic Initiatives offsetting the twin pressures of variable trading conditions, particularly in Mainland Europe, and a competitive market environment,” said Stuart Mitchell, Chief Executive. He added that the company had observed a slowing of UK construction market activity following the country’s decision to leave the European Union. However, SIG’s risk to Brexit should be minimised as its mainly buys and sells its products within each country.

UK: Knauf Insulation plans to spend Euro5m to upgrade its mineral wool plant in Queensferry in Flintshire, Wales. The investment will deliver thermal and mechanical improvements, along with an increased portfolio of insulation solutions. It will also support the group’s Ecose Technology binder product.

“We are especially pleased to announce this investment at Queensferry, given the uncertainty many other businesses and investors currently face. That uncertainty applies to wider concerns around the impact of Brexit on economic activity, but also to key sectors we service such as the construction industry, UK energy and energy efficiency businesses,” said John Sinfield, Managing Director at Knauf Insulation Northern Europe. “This decision demonstrates that a drive on energy efficiency will deliver greater energy security, increased UK economic competiveness and help address environmental commitments. We would hope that the new government, and especially the new Department for Business, Energy and Industrial Strategy, considers these outcomes when exploring what its new strategy is to be.”

Knauf Insulation acquired sole ownership of its UK business in 2002. It has since invested Euro179m at its UK plants.