Insulation industry news from Global Insulation

US: Installed Building Products’ revenue grew by 7% year-on-year to US$1.35bn in the first half of 2023 from US$1.26bn in the same period in 2022. Its net income rose by 18% to US$111m from US$93.7m. Jeff Edwards, chair and chief executive officer, said that company “focused on prioritising profitability over volume.” He added “Despite softer volume trends in our single-family end market, the effort of our employees in the field across end markets translated into record second-quarter revenue, net income and earnings per share.”

US: Owens Corning’s sales of insulation grew by 2% year-on-year to US$1.82bn in the first half of 2023 from US$1.79bn in the same period in 2022. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 9.5% to US$427m from US$390m. The group noted that insulation sales fell year-on-year in the second quarter of 2023 due to lower volumes, although this was partially offset by price rises and changes to its product mix. Overall, the company’s composites sales fell in the first half of 2023, leading to a slight drop in sales to US$4.89bn and a decline of 4% in adjusted EBITDA to US$1.15bn.

US: CertainTeed has completed an upgrade at its Athens glasswool insulation plant in Georgia. Equipment used in the production of loose-fill insulation has been updated, including modifications to the unit’s loose-fill recycling machine. In addition, the plant has installed several new pieces of equipment, including a new baler, water sub-metering system, three air compressors, efficiency pumps on cooling towers and a cooling wind fan. The modifications are expected to save over 7300MWh/yr of energy and 76Ml/yr of water, and reduce landfill waste by over 5000t/yr.

Jay Bachmann, Vice President and General Manager of CertainTeed Interior Products Group, said “The work of our insulation plant in Athens is the perfect example of what sustainability looks like for industrial manufacturing operations, where a series of small changes brought together can make a huge impact. I want to thank the entire Athens team for their success.”

The subsidiary of Saint-Gobain North America previously announced in late 2021 that it was spending US$30m towards building a new insulation production line at the Athens plant. At the time it said that increased production was scheduled to start in late 2023.

Belgium: Recticel has launched a new range of polyurethane insulation board products that contain 25% bio-circular raw materials. The new ‘Impact’ range reduces CO₂ emissions by an average of 43% compared to a standard board while offering equivalent insulation performance. These new products are an important element of Recticel's proactive approach to reaching net zero emissions by 2050, as committed to the Science Based Targets initiative (SBTi).

The Belgium-based insulation producer also completed its divestment of its Engineered Foams division in mid-June 2023. The bulk of the business was sold to US-based Carpenter Co for an enterprise value of around Euro454m with two UK-based units sold to GIL Investments, as part of the competition clearance provided by the UK Competition & Markets Authority (CMA). Following the divestment of its Engineered Foams division, Recticel has become solely an insulation manufacturer.

US: Owens Corning has published its 2022 Sustainability Report, detailing its progress towards its 2030 sustainability goals during 2022. During the year, the insulation producer reduced its CO₂ emissions by 22% compared with 2018 levels, against a 2030 reduction target of 50%. It sourced 56% of its electricity renewably. It achieved this with the help of multiple power purchase agreements (PPA), including for on-site generation. It concluded a new 81.9MW virtual PPA in Spain, which will come online in stages throughout the rest of 2023 and 2024.

Senior vice president and chief sustainability officer David Rabuano said "In 2023 and beyond, sustainability will remain at the heart of our business and a critical value creator for Owens Corning, our customers and other stakeholders. As we shift into the next chapter of our sustainability strategy, we will build on the foundational efforts that have been central to sustainability within our organisation - and with the engagement of our 19,000 employees worldwide, we will take the action needed to reach the next level."

US: The National Insulation Association (NIA) has named Armacell, Johns Manville, Knauf Insulation, Owens Corning and Rockwool Technical Insulation as its Premier Industry Manufacturers 2023. The designation celebrates leadership and industry advocacy by NIA members.

NIA executive vice president and CEO Michele Jones said “Congratulations to these five leading companies! Each year, I am impressed by the way these NIA member companies find new, innovative and tangible ways to amplify the message about the power of insulation and their commitment to NIA. These manufacturers are setting themselves apart from the pack by demonstrating the importance of involvement and leadership. We look forward to promoting them all throughout 2023.”

US: Owens Corning has published plans for a new extruded polystyrene (XPS) insulation plant in Russellville, Arkansas. The Courier newspaper has reported that the plant will produce the company's Foamular NGX brand insulation. It will employ an estimated 50 people.

Owens Corning previously invested US$24.5m in an expansion to its Fort Smith glass and mineral wool insulation plant in the state, also creating 50 new jobs.

US: Hempitecture has inaugurated a hemp-based insulation plant in Jerome County, Idaho. The plant employs five people and produces insulation using hemp grown in Montana. The producer hopes to supply its flagship HempWool thermal insulation and other acoustic and continuous insulation products to major green building materials markets, including Denver, Los Angeles and San Francisco. It began developing hemp-based insulation in partnership with the University of Idaho with a US$207,000 grant from the Idaho state government in 2021.

Hempitecture CEO Mattie Mead said "We are ushering in the future of truly sustainable building materials."

Denmark: Rockwool’s net sales grew by 27% year-on-year to Euro3.91bn in 2022 from Euro3.09bn in 2021. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 6% to Euro638m from Euro602m. The group reported a strong start to 2022 with high demand for its stone wool insulation products. In the second half of the year it noted a decline in construction activity in key markets. However, it increased its prices leading to increased sales. By region the group said that sales grew in Europe and Asian markets, were flat in the US and declined in China.

Chief executive officer Jens Birgersson said, “Looking forward, we expect construction activity to continue slowing down in the coming period. We anticipate the energy efficiency agenda in both Europe and North America will accelerate renovation rates in the mid-term and create higher demand for our circular and non-combustible stone wool. We will continue to invest in more capacity to support our long-term growth”.

Together with the group’s chair Thomas Kähler, he also defended the company’s decision to continue the ownership of a subsidiary in Russia. “If we were to depart Russia, our factories and the intellectual property rights to our unique technology would most likely be nationalised or otherwise transferred to local players. Since the factories operate independently of our head office, they would continue to operate - just under different ownership. It therefore remains our view that retaining the business in Russia is the least bad option available to us. And of course, we will continue to comply with all international sanctions.”

Rockwool said that it had added production capacity for its Grodan agricultural stone wool range at its plant in Toronto, Canada and capacity for its Rockfon stone wool ceiling panel range at its Cigacice plant in Poland. In China it had opened a new plant at Qinyuan in December 2022 to replace its mineral wool unit at Guangzhou, which closed in September 2022. It also reported that plans to build a new stone wool plant at Soissons in France had been delayed due to a local legal challenge. Notable upgrades in 2022 included the start of a conversion project to electric melting technology from fossil fuels at the Flumroc plant in Switzerland, with a commissioning date scheduled for 2024. This project follows a similar one at the Moss plant in Norway that was completed in 2020.

US: Saint-Gobain North America has started a program where windshield glass scraps are recycled and reused in the production of insulation. Waste glass from the company’s Saint-Gobain Sekurit’s unit at Garden Grove in California is sent to CertainTeed Insulation’s facility at Chowchilla, where it is use to make fibreglass insulation. Saint-Gobain is working with Shark Solutions on the project. The initiative started earlier in 2022.