Insulation industry news from Global Insulation

US: Germany’s BASF plans to start building a methylene diphenyl diisocyanate (MDI) synthesis unit at its Verbund plant in Geismar, Louisiana in the second quarter of 2018. Planning and engineering for the new unit started in 2016 and were recently completed. The upgrade is expected to double the company’s MDI production capacity to nearly 0.6Mt/yr from 0.3Mt/yr. The investment is planned to support the growth of BASF’s North American business.

France: Saint-Gobain plans to build a new glass wool production line at its Isover branded plant at Chemillé near Angers. The line is scheduled to start production in mid-2019. It is being built to meet rising demand in the French market for roof insulation products.

In addition, Saint-Gobain is planning to open new production lines at its plants in Azuqueca near Madrid in Spain and Vidalengo near Milan in Italy. These lines will open in spring and autumn 2018 respectively. Altogether Saint-Gobain has invested Euro45m in the upgrades with the majority placed in Chemillé.

Hungary: Building materials producer Masterplast has been awarded a Euro0.8m grant from the government for its foam insulation plant at Kal. The grant will be used as part of a Euro1.6m upgrade at the site, according to the MTI-Eco news agency.

UK: Russia’s TechnoNicol is to spend Euro42m towards upgrading its mineral wool plant in Stirling operated by Superglass. The investment will double the plant’s production capacity to 60,000t/yr. The upgrade work will include installing a new 187t furnace and curing ovens. Cooling, cutting and milling equipment will be replaced and an automatic packing system will be installed. Construction will start early in 2018.

“TechnoNicol’s backing is a real vote of confidence in Scottish manufacturing, both in terms of the quality of the work we do here and the expertise of the workforce. It is a validation of our strategy within Superglass over recent years and very personally satisfying for me to see further consolidation of the initial investment at our regional headquarters,” said Ken Munro, chief executive officer (CEO) of TechnoNicol UK, Ireland and USA which incorporates the Superglass business.

TechnoNicol operates 52 manufacturing facilities across Russia and Europe.

US: Johns Manville has issued information about an upgrade to the furnace of its Waterville plant in Ohio that took place in the summer of 2017. The work re-started the plant’s furnace and increased its production capacity. The site produces a range of engineered products, such as continuous glass fibres for insulation, composites, building materials and engineered thermoplastic market.

Romania: Saint-Gobain Isover plans to reopen its glass wool production line at its Ploiesti plant in July 2018. The line is expected to restart following a complete furnace rebuild and other upgrades. 50 new jobs will be created in production, logistics and administrative departments.

“The production line allows Isover to adapt its glass wool production capacity to the market demand in the region, given that Romanian market is the largest of the South-East European region. Our decision was generated by the positive trend registered by the construction market in the past year, a trend that is expected to continue over the next years as well,” said Ovidiu Pascutiu, General Manager for Saint-Gobain Rigips and Isover Romania.

Isover has also announced plans to upgrade its stone wool production line at the Ploiesti plant in 2018. The production capacity of the line will be increased by 30,000t/yr in 2019 following the Euro50m upgrade.

Poland: Finland’s Paroc is spending around Euro60m on an expansion project at its Trzemeszno mineral wool plant. A new 70,000t/yr stone wool production line will be built at the site. The upgrade is expected to be completed in 2019.

"This is an important step for Paroc to continue the profitable growth. Demand for insulation has been increasing, especially in the Central and Eastern Europe. With increased production capacity we are able to grow together with our customers and improve our competitiveness and efficiency," said Kari Lehtinen, chief executive officer (CEO) of Paroc.

Sweden: Denmark’s Rockwool has purchased 180,000m² of land in the eastern Swedish municipality of Eskilstuna. The acquisition is intended for future growth and to allow the mineral wool producer to meet any potential rise in demand for its products. At present the company supplies the Swedish market with products manufactured at plants in Denmark and Norway.

US: Kingspan Insulation has inaugurated the expansion of its Winchester plant in Virginia. An investment of US$25m was used to build an extruded polystyrene (XPS) insulation panel production line. The new line will double the plant’s production capacity by manufacturing GreenGuard XPS panels. The company has also announced spending US$1.1m on buying an additional 7.3 acres of land adjacent to the plant’s location.

Russia: TechnoNicol has completed the construction of a Euro5.4m briquetting unit at its mineral wool plant in Rostov. The new unit will produce briquettes of waste fibres and smelt from the main production line. These will then be used to produce mineral wool. In addition to improving the plant’s environmental credentials the use of briquettes is also expected to reduce costs.