Insulation industry news from Global Insulation

Spain: Ireland-based Kingspan has acquires mineral wool-based sandwich panel producer Invespanel. Invespanel’s panels include extruded polystyrene (XPS) and expanded polystyrene (EPS)-core refrigeration panels, and the company continually develops new sandwich panels for various applications. Invespanel recorded a turnover of Euro11m in 2021.

Kingspan’s Southern Europe insulated panels director Josep Jordan said “The integration of Invespanel into Kingspan is a great opportunity to complement our offerings with customised products for even the most demanding applications. The synergies with the Kingspan group, together with Invespanel's technological know-how and human capital, will be the key tool to drive the growth of our project in Southern Europe.”

Austria: Austrotherm plans to raise the prices of its extruded polystyrene (EPS) insulation and expanded polystyrene (XPS) insulation products in response to “very strong” increases in raw materials, energy and transport costs. The latest round of price increase will take effect in early April 2022. The producer added that it could not rule out re-introducing monthly quantity quotas if order intake remained high.

Spain: Etex has signed a deal with Germany-based Xella Group for the acquisition of its subsidiary URSA. The Belgium-based group says that the move confirms its portfolio shift towards lightweight construction materials. URSA produces its expanded polystyrene (EPS), extruded polystyrene (XPS) and glass and mineral wool insulation across a total of 13 sites and has operations in 20 European countries.

Chief executive officer Bernard Delvaux said “The acquisition of URSA confirms the portfolio shift initiated a few years ago by Etex to become a global leader in lightweight and modular construction. This acquisition is a strategic fit for Etex combining a new growth platform with a strong focus on sustainability. I have been truly impressed by both the quality of the management at URSA and its sound business model. I look forward to welcoming our new teammates to Etex and embarking on a prosperous future together.”

Czech Republic: Austria-based Austrotherm has successfully completed a 100% takeover of expanded polystyrene (EPS) producer DCD IDEAL.

Austrotherm’s CEO Klaus Haberfellner said “With the purchase of DCD, we are closing the last white spot in our core markets of Central and Eastern Europe and are thus strengthening Austrotherm's market position. DCD and Austrotherm are successful family businesses that harmonise well in terms of their corporate cultures. The takeover of DCD supports the strategy of continuing to invest in our core products EPS and extruded polystyrene (XPS).” He added “We are pleased about the opportunity to expand our climate-friendly product range for our customers, to be able to supply our XPS customers in the Czech Republic with EPS and thus to offer them an even better service."

US: Ireland-based Kingspan has acquired Minnesota Diversified Products, the producer of the DiversiFoam range of expanded polystyrene (EPS) and extruded polystyrene (XPS) foam and polyisocyanurate (PIR) foam billets. The group says that DiversiFoam will join Kingspan Insulation’s North American division and become a key proponent of its 10-year sustainability programme, Planet Passionate. It plans to expand the company’s Rockford EPS foam plastic recycling plant. Minnesota Diversified Products is committed to recycling 99% of production waste.

Managing Director Doug Crawford said "DiversiFoam and Kingspan are a natural fit from a geographic, technical and cultural perspective. The combination of these two outstanding businesses, coupled with Kingspan’s commitment to further investment will provide our collective customer base, our employees and our business partners with significant value. I am thrilled to welcome the DiversiFoam team into the Kingspan family.”

Austria: Austrotherm has launched a nationwide extruded polystyrene (XPS) insulation cut-off collection service. The service will pick up waste XPS insulation from building sites for recycling in production at Austrotherm’s Purbach XPS insulation plant.

Technical director Heimo Pascher said “Our XPS sheets are ideal for recycling and can be fed back into the production process - this enables us to reduce CO₂ emissions and the consumption of resources in production. We are taking an important step in the direction of the circular economy.” He added “We have carefully analysed the savings effect. By recycling we reduce the CO₂ emissions in the disposal of construction site waste by at least 50%. With every tonne of XPS which we recycle, 1.80t of CO₂ can be saved. Or, to put it more impressively, every tonne of XPS that we recycle from construction sites saves as much CO₂ as around 148 European beech trees bind in a year.”

Serbia: Austria-based Austrotherm has started operation on a new extruded polystyrene (XPS) production line at its Nis plant. The upgrade cost Euro3.5m and has created 15 new jobs at the site. It originally purchased the expanded polystyrene (EPS) and XPS plant in 2005 and it exports products to Albania, Kosovo, Croatia, Bosnia and Herzegovina, Montenegro, Macedonia and Bulgaria.

“We are particularly proud that we were able to complete the capacity expansion in Serbia as planned, despite all the Corona adversities,” said Klaus Haberfellner, managing director of Austrotherm.

Sweden: Denmark-based BewiSynbra has announced its acquisition of an extruded polystyrene (XPS) insulation plant in Norrköping after its conditional takeover of the owner for Euro5.6m including BewiSynbra’s assumption of its debts. The company says it will expand XPS production and install an expanded polystyrene (EPS) insulation line at the plant in late 2020, as a result of which it will close its nearby Norrtälje EPS insulation plant. It expects to conclude the deal in February 2020.

Netherlands: The PolyStyreneLoop (PSL) Cooperative has inaugurated the European expanded polystyrene (EPS) / extruded polystyrene insulation (XPS) industry’s closed-loop project for the recycling of polystyrene (PS) insulation foam waste in Amsterdam. The research is testing a concept to dissolve the recently restricted chemical, Hexabromocyclododecane (HBCD), from PS foam waste while also allowing for the recovery of bromine, which can then be used again for the production of new flame retardants. The PSL project is intended to help the European Union (EU) deal with an expected 20Mt of insulation material containing HBCD that will need to be disposed of in the next 50 years.

The PolyStyreneLoop demonstration plant aims to begin operations in 2018 and will have the capacity to treat up to 3300t/yr of PS waste. Once up and running, the PolyStyreneLoop project will be able to cope with incoming PS foam waste streams and produce recyclate that could be used in new PS foam insulation installations. The new initiative has been financed and built by the 56 members and supporters of the PolyStyreneLoop Cooperative. The EU has also supported it financially.

The association for European Manufacturers of Expanded Polystyrene (EUMEPS) said that recycling PS foam typically saves as much as 50% CO₂ emissions compared to using it for energy recovery. It added that it believes that the technology it is testing offers an additional contribution to resource efficiency at the end-of-life phase for PS foam insulation, on top of the CO₂ emissions already saved by reducing energy consumption during the long-use phase of a building.

Germany: BASF has adopted the voluntary Keymark certification scheme for its Styrodur insulation boards made from extruded polystyrene (XPS). The decision follows the decision by the German government to drop the Ü mark for harmonised building products in late 2016. BASF has decided to use Keymark scheme to show that the product has been approved for use in Germany. It is a voluntary product certification awarded by Din Certco, a TÜV Rhineland company in cooperation with the German Institute for Standardisation (DIN).