Insulation industry news from Global Insulation

UAE: A researcher team at the United Arab Emirates University (UAEU) has developed a novel bio-polyester insulation based on polyhydroxybutyrate derived from date pits. The material has a thermal conductivity of below 0.1W/mK, with 80MPa compressive strength and 6 – 14MPa tensile strength. EurekAlert News has reported that the materials is also below 6% water absorbant.

Team leaders Amal Mlhem and Thomas Teklebrhan said that the bio-polyester insulation can lower the CO₂ emissions of commercial insulation and offer a biodegradable alternative.

US: The Center for the Polyurethanes Industry (CPI) has awarded construction, automotive and packaging products company Woodbridge the 2024 Polyurethane Innovation Award. The award acknowledges Woodbridge’s advancement of life-enhancing products and initiatives over the two-year period of June 2022 – June 2024.

Woodbridge vice president, advanced products and chemical technology, Mike Irwin said "We are pleased that Woodbridge has been honoured with the prestigious CPI Award. Our scientists have developed a proprietary process to seamlessly integrate biogenic carbon into our polyurethane foam. The result is TrimVisible BIO, a novel product that reduces CO₂."

CPI director Jason Sloan "CPI congratulates Woodbridge on this remarkable achievement. Sustainability is at the top of mind for manufacturers and the value chain. Woodbridge's TrimVisible BIO illustrates how polyurethanes are helping drive progress with durable solutions, and CPI is proud to recognise and honour Woodbridge on this cutting-edge innovation."

US: Carlisle Construction Materials has awarded a contract to Germany-based polymers producer Covestro to supply its 99%-reduced CO₂ bio-circular methylene diphenyl diisocyanate (MDI). Carlisle Construction Materials plans to use the materials in its polyisocyanurate (PIR) insulation boards. Covestro says that it will supply its Mondur CQ 489 product, which will be suitable for use across Carlisle Construction Materials’ Hunter Panels, SynTec, Versico and WeatherBond product ranges. The supplier says that switching to this MDI will save 2.4t of CO₂ emissions per tonne used.

Carlisle Construction Materials president Steve Schwar said "Carlisle Construction Materials has always been at the forefront of developing high-performance construction products that lead the way in sustainability. With our new bio-based rigid foam insulation, we are demonstrating our unwavering commitment to environmental responsibility, while ensuring that our customers have access to the most advanced building materials available. Our partners play a pivotal role in the realisation of our bio-based isolation."

Covestro’s head of performance materials Hermann-Josef Doerholt said "Covestro’s vision to become fully circular requires research and development advancements that directly support the Scope 3 goals of our customers like Carlisle. Covestro has some of the most aggressive sustainability and climate targets in the chemical industry, and the further we progress in developing solutions to achieve them, the more the effects resonate along the supply chain.”

Finland: Stora Enso has launched NeoLigno, a bio-based binder for mineral and glass wool insulation, designed to replace formaldehyde and isocyanates. NeoLigno is produced from lignin, a byproduct from the pulp industry. Stora Enso says that it offers superior mechanical strength and performs better in humid conditions than classic binders.

Senior research and development specialist Sara Faldt said "We see no major modifications or redesigns needed in the production line for companies who wish to make the sustainable switch and implement NeoLigno."

Russia: TechnoNicol expects to commission its upgraded Khabarovsk stone wool insulation plant later in 2023. Local press has reported that the on-going upgrade involves replacement of the plant's rock melting furnaces and fibreisation chambers. When commissioned, the upgraded plant will produce insulation using a biopolymer bonding agent. The producer expects to export its products to the Japan and South Korea markets.