Insulation industry news from Global Insulation

US: Knauf Insulation has announced plans for a new 183,000m2 glass wool insulation plant in McGregor, Texas. The producer says that it is in the process of finalising permits with the Texas government and will begin work on the McGregor insulation plant in late 2021.

Senior Vice President strategic projects Kevin McHugh said “Watching this incredible facility rise from the Texas soil and become one of our industry’s leading production facilities worldwide will be an incomparable experience. Hiring, training, and empowering people from Central Texas to carry out Knauf’s vision and the mission of this facility will positively impact Central Texas for decades to come."

New Zealand: The New Zealand government has announced the lifting of Level 4 lockdown outside of Auckland. Radio New Zealand News has reported that this will enable construction to resume. Inside Auckland, insulation is among four ‘critical products’ that the government has allowed to resume production.

The Building Industry Federation (BIF) said that the government had listened to suppliers' concerns.

New Zealand: Fletcher Building has suspended the production of its Pink Batts glass wool insulation at its plant in Canterbury region due to Covid-19 lockdown measures. RNZ News has reported that New Zealand entered Covid-19 lockdown level 4 in September 2021. As a result of the closure, Pink Batts insulation is in ‘extremely limited’ supply, including in the Auckland market.

UK: The Construction Leadership Council and Department for Business, Energy and Industrial Strategy have named Knauf Insulation UK & Ireland a ‘Business Champion’ under the CO₂nstruct Zero building industry decarbonisation transition initiative. The status signifies demonstrated leadership in promoting best practice to reduce construction’s carbon footprint.

Northern Europe regional managing director Neil Hargreaves said “Net zero is a colossal challenge, and to achieve it will require unprecedented collaboration. As the biggest supplier of insulation into newbuild homes in the UK and the nation’s only manufacturer of both glass and stone Wool, we have an important role to play.” He added “We look forward to working with our partners across the supply chain to create a built environment that’s fit for the future. Improved insulation will be at the heart of UK construction’s efforts to decarbonise.”

Poland: Austria-based Austrotherm has launched production at its Grodków expanded polystyrene (EPS) insulation plant following a capacity expansion. The total cost of the work was Euro5.5m.

Managing director Klaus Haberfellner said “We are particularly proud that, despite the adversities of the coronavirus epidemic, we have now been able to start full operation in Grodków. The demand for our high-quality EPS insulation panels has been growing steadily in Poland for years. This is due on the one hand to rising energy prices and on the other hand to the government smog control renovation subsidies programme launched in 2019.” He added "Thanks to the new plant, we are optimally positioned in terms of capacity to be able to supply our customers promptly."

Belgium: Recticel’s consolidated net sales fell by 6% year-on-year in 2020 to Euro829m from Euro879m in 2019. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 15% to Euro51.6m from Euro60.7m. Sales from its insulation business rose slightly to Euro249m driven by a strong second half of 2020 and higher prices due to higher raw input costs. The group made divestments to businesses held by its flexible foams and automotive divisions on 30 June 2020 significantly improving its sales and earnings in the reporting year.

Chief executive officer Olivier Chapelle said, “After an 18% sales decline in the first half of 2020 caused by the Covid-19 lockdown, the second half of 2020 was marked by significant sales fluctuations varying from one business segment or country to another, influenced by the subsequent waves of the Covid-19 outbreaks and the related precautionary measures taken by national governments. In this difficult context, we managed to generate a robust 7% sales growth in the second half of 2020 and a 10% increase in adjusted EBITDA.”

“Numerous ‘force majeure’ events at the premises of our chemical raw material suppliers have created and continue to create supply shortages of polyols and isocyanates. Our suppliers have used this situation to implement price increases at an historically high pace, leading to new all-time highs. In response to this, we were compelled to mitigate these cost increases through corresponding sale price increases. The situation is expected to normalise as of the third quarter of 2021.”

UK: Recticel Insulation says that its production plant in Stoke-on-Trent is ‘Covid-19 Secure Certified.’ This confirmation is defined by the UK government and is designed to enhance safety and provide our staff with confidence in their workplace. Measures taken to meet this standard include conducting a risk assessment, implementing cleaning, handwashing and hygiene procedures in line with national guidance, encouraging remote working, maintaining social distancing in the workplace and minimising transmission risks where distancing is not possible.

The company also contracted an independent business risk management company to carry out an independent validation audit of its COVID-19 secure risk assessment. The insulation producer says it will, “continue to monitor the government’s advice, and will update measures as required to ensure safety is maintained for staff and visitors alike.”

UK: The Energy Efficiency Infrastructure Group (EEIG), a coalition of businesses and charities has published a report into the creation of jobs post-coronavirus lockdown, in which it concluded that 40,000 insulation jobs lie in modernising the UK’s energy-inefficient housing stock before mid-2022, and a further 110,000 jobs before 2030. BBC News has reported that each job will cost Euro65,800 to create, compared to Euro279,000 per job in road repairs, and will be evenly spread across all UK regions. Besides generating wealth, the EEIG says that the work will cut pollution, improve health and cut energy bills by Euro558/yr per household. EEIG chair Sarah Kostense-Winterton said, "Our country is in dire need of a green stimulus recovery. There could be no better time to future-proof our homes while providing buoyancy to our drained economy."

Belgium: Recticel has recorded sales of Euro298m in the first quarter of 2020, down by 6.2% year-on-year from Euro318m in the corresponding period of 2019. Recticel said that sales in the first two months of 2020, “remained in line with the previous year despite the impact of the coronavirus crisis on sales and operations in China.” Sales in March 2020 fell by 17% month-on-month, “due to the outbreak and the resulting governmental lockdown measures in most countries.” Insulation sales fell by 2.9% to Euro60.7m Euro62.5m. Recticel said, “Lockdown measures led to a reduction of construction activities as of mid-March 2020. Our insulation plants continued (reduced) operations in all countries except in France where construction activity was halted since mid-March 2020.”

UK: Edinburgh-based bio-insulation company IndiNature is preparing to build a Euro4.4m production plant at Hawick in southern Scotland. The company is currently in talks with Scottish Borders Council, contractors and others about the project, according to the Southern Reporter newspaper. The 2600m3 plant is set to create 30 jobs. It is hoped that the new unit will be ready by the end of 2020. IndiNature manufactures its rigid IndiBoard and IndiTherm batts insulation products from plant-based materials.