Insulation industry news from Global Insulation

World: AZOBuild has reported findings that the global aerogel insulation market will grow at an estimated compound annual growth rate (CAGR) of 21% up to 2030. This would more than quadruple its total value, to US$3.8bn.

US: Rockwool has approved a US$100m investment in the construction of a new line at its Marshall, Mississippi, insulation plant. When commissioned in 2027, the line will produce wallboard with WR-Tech enhanced water repellence and CR-Tech corrosion resistance. Dow Jones Institutional News has reported that the line is intended to meet increased demand for industrial insulation in the Gulf of Mexico region.

Rockwool CEO Jes Munk Hansen said "North America – and the US specifically – is an important strategic growth area for us. We have four insulation factories on the continent, with a fifth on the way in Washington state."

Germany: Sto has revised its 2024 results forecast downwards following ‘increased competition’ and ‘weak demand’ in the year-to-date. Local press has reported that the producer expects to record sales of €1.6bn, down by 7% year-on-year from €1.72bn in 2023. Sto had previously forecast a 3.5% decline, to €1.66bn. As a result, it now anticipates a 46 – 61% year-on-year drop in earnings, from €127m to €50 – 68m. Previously, Sto had forecast earnings of €62 – 82m, down by 35 – 51%.

UK: Denmark-based Rockwool is reportedly in ‘advanced talks’ to acquire a 9.3 hectare site in Sutton Coldfield, West Midlands from Birmingham City Council. The site comprises Zone B of the Peddimore industrial estate, which is approved for light industrial production. Estates Gazette Interactive News has reported that the purchase advances Rockwool's on-going strategic expansion of its presence in the UK.

Germany: BASF is set to expand production of its Neopor graphite-enriched expanded polystyrene (EPS) at its Ludwigshafen plant in Rhineland-Palatinate by 50,000t/yr. From its commissioning in 2027, the expanded line will help BASF to meet increased demand for the material. Neopor serves as raw granulate for use in the production of insulation materials for building envelopes. The company says that it offers a 30% greater heat retention than traditional EPS.

Director Stephan Kothrade said "Neopor is classified as a 'Pioneer' in the highest category of the Sustainable Solution Steering (Triple-S) sustainability assessment which BASF uses to evaluate all its products, and is part of BASF's Sustainable Future Solutions."

Germany: The Fraunhofer Institute for Environmental, Safety, and Energy Technology in Oberhausen is reportedly looking for partnerships through which to commercialise its new aerogel-based insulation. WAZ Plus News has reported that the insulation consists of porous beads made of 99% air.

Materials from the Fraunhofer Institute’s pilot plant have featured in construction projects including in the historic Hanseatic Quarter of Lübeck, Schleswig-Holstein, and the town hall of Hohen Neundorf in Brandenburg.

Europe: Market research company Freedonia Group has forecast a 3% composite annual growth rate in European insulation demand over the five-year period between 2023 and 2028. This will result in a market value of €9.44bn, corresponding to volumes of 3.2Mt, in 2028. Drivers of the anticipated growth include tighter fire safety regulations and the cost effectiveness of mineral wool insulation.

North America: The Center for the Polyurethanes Industry (CPI) recorded total polyurethane (PU) production of 4.1Mt in North America in 2023. US Political and Economic Organizations News has reported that applications contributing towards the growth included continuous insulation and spray foam for air barriers.

Director Jason Sloan noted market challenges due to ‘shifts in demand and availability for raw materials,’ but said that producers were adapting to the market dynamics.

Ukraine: Construction firm Rauta recorded 15% year-on-year growth in the Ukrainian insulation sector’s domestic sales of insulated sandwich panels in the first half of 2024. Meanwhile, imports of the product dropped by 12% over the same comparison period. Consumption totalled 1Mm², in line with 2023 volumes. Business World News has reported that Rauta noted a shift from other panel types towards polyisocyanurate (PIR) core panels.

Construction activity remains mostly concentrated in Western Ukraine due to the on-going Russian invasion in other areas of the country, with investors reportedly remaining cautious. Ukraine’s construction market has declined by 60 – 70% from antebellum levels in 2021.

India: Rockwool India has commenced construction of a new US$65.5m mineral wool insulation plant in Cheyyar, Tamil Nadu. The Hindu newspaper has reported that the plant will produce 50,000t/yr of stone wool insulation from its commissioning in early 2026. The plant will employ 150 people and will overtake the Dahej, Gujarat, plant as Rockwool India’s largest. The subsidiary of Denmark-based Rockwool opened the 40,000t/yr Dahej plant in 2011.

Managing director Darryl Mathews said “Our non-combustible products are witnessing increasing demand in India. Additionally, we will introduce dual-density technology aimed at residential renovation and construction projects.”

Group chair Thomas Kähler said “I am pleased to announce our second investment in India. This expansion is just the beginning, as we anticipate further developments in response to the growing demand for our products.”