Insulation industry news from Global Insulation

Germany: Chemicals producer BASF has partnered with RAMPF Eco Solutions, Poland-based Remondis Electrorecycling and engineering company KraussMaffei to develop depolymerisation techniques to produce polyol from waste polyurethane (PU) fridge insulation, as an alternative to natural hydrocarbons. The recovered polyol could then be used as a raw material in PU insulation production.

BASF said "This innovative process is particularly challenging because it has to be very robust in order to reliably convert post-consumer waste with high levels of foreign substances into a high-quality recycled polyol.”

Waste fridge insulation's only current use is as an alternative fuel by the energy sector.

Germany: Heraklith has announced that its wood wool production plant in Simbach will be comprehensively modernised in 2023, alongside a significant increase in capacity. The focus of the planned investment is the moulding of the press line. Here, dimensionally accurate, single-layer lightweight panels and top layers for wood-wool multi-layer panels are created from wood-wool fibres and a mineral binding agent. The conversion work is currently planned for the second half of 2023. However, the exact schedule depends on the delivery situation of some key components.

“The modernisation of the system will ensure the high quality of our Heraklith products in the long term and also further increase occupational safety for our colleagues,” explained Rico Neumann, Director for Sales, Building Construction and Marketing in Germany. “The investment is a positive signal for the long-term prospects of the Simbach site and the future of our most important wood wool plant.”

Markus Uhl, Sales Manager Germany Heraklith Contract Business and Timber Construction, added “Our customers will benefit both from the additional production capacities and from the reliability of the new systems. We assume that our investment will have a significant impact on the rapid availability of our extremely popular wood wool products for underground car park ceilings and timber construction.”

Germany: Ireland-based Kingspan has concluded a deal to acquire mineral wool-based sandwich panels producer Calostat from speciality chemicals company Evonik. Calostat's boards have Cradle to Cradle Gold certification for sustainability and employ a unique moisture management concept.

Kingspan said that the acquisition complements its portfolio and enhances its ability to offer the right type of insulation for every application.

France: Ireland-based Kingspan has closed its acquisition of Ondura Group. The group consists of light roofing producer Onduline, membranes producer CB and waterproofing systems producer Alwitra. It operates plants in four European countries, as well as Brazil, Malaysia, Turkey and the US. Law firm Clifford Chance, a long-term partner of Kingspan, advised the insulation group through the deal.

On 27 September 2022, Kingspan acquired waterproofing membranes producer Derbigum in neighbouring Belgium. Derbigum has recycled 30,000t of bitumen in its operations to date.

Germany: A cyber attack compromised Knauf's computer systems on 29 June 2022, leading the producer to opt for a complete services shutdown. The group said that its IT unit successfully isolated the breach and has launched an investigation.

Knauf Insulation thanked its customers for their understanding and trust. It said "We are currently working heavily to mitigate the impact to our customers and partners – as well as to plan a safe recovery. However, we apologise for any inconvenience or delays in our delivery processes that may occur."

Germany: Saint-Gobain has appointed Danijel Lučić as the head of sales for its Germany-based subsidiaries Saint-Gobain Isover G+H and Rigips. He succeeds Dirk Borgmann, who has decided to leave the company. Lučić will take up his new positions from July 2022.

Lučić has worked for nearly 30 years with Saint-Gobain Group with much of it in the insulation sector. This has included roles with Saint-Gobain HES and Superglass Dämmstoffe.

Belgium: Etex has raised Euro800m through a sustainability-linked medium - long-term unsecured loan. The producer says that the private placement, called a Schuldschein in German finance law, comprises three Euro-denominated tranches with maturities of three, five and seven years, at fixed and floating rates.

CEO Bernard Delvaux said “We are very pleased with this new Schuldschein issuance which we successfully completed in a challenging context. It testifies to a significant appreciation of Etex’s credit quality, of its performance of the last years and it demonstrates the investors’ confidence in the company’s strategy. Moreover, this operation broadens our investors’ base at attractive market conditions, increases the number of maturities and considerably extends the duration of our debt profile.”

Germany: BASF has launched Neopor Mcycled expandable polystyrene (EPS) granulate, an EPS insulation raw material containing 10% recycled EPS waste. Building materials producer Karl Bachl collaborated in the product’s development.

Karl Bachl Managing Director Michael Küblbeck said “Today’s EPS insulation materials from the construction and packaging sectors can be fully recycled. At present, the high-quality recycled material is mainly sourced from waste streams from the packaging sector. That means we can already ensure that the recycled material is of the necessary high quality.”

Germany: Knauf Insulation plans to increase the production capacity of its Bernburg, Saxony-Anhalt, glasswool insulation plant. The project will also modernise all of the plant’s equipment. The upgraded plant is scheduled for commissioning in 2023.

Central Europe regional managing director Michael Huesmann said "The market hunger for insulating materials necessitates the use all production resources as efficiently as possible. Operational safety has gained additional importance as we maximise capacity utilisation – a process which will likely continue in the future."

Germany: Knauf Insulation has compiled its sustainability targets, progress and related information on its products online. The so-called ‘sustainability chapter’ is intended to highlight how Knauf Insulation products can make buildings more sustainable and also charts the company’s progress to reduce its own environmental impact as part of its ‘For A Better World’ initiative.

Jure Šumi, Knauf Insulation’s Group Digital and Brand Manager, said “The new chapter on sustainability is a showcase of valuable information for anyone who wants to create better buildings while taking care of the environment and society.” He added, “It offers valuable insight into how our solutions can lower the environmental impact of buildings with news and case histories in every section highlighting what Knauf Insulation is doing For A Better World.”

The newly organised section on Knauf Insulation’s website lets interested parties download Environmental Product Declarations (EPD) for its products. In addition, the site offers downloadable documents showing how Knauf Insulation products can contribute points to the world’s green building rating systems such as BREEAM, LEED, DGNB and WELL.

The company’s also explains online how it is reducing the environmental impact of its operations in line with its ‘For A Better World’ sustainability strategy. It has set targets for 2025 including sending zero waste to landfill, cutting its accident rate by 55% and reducing the embodied carbon of products by 15%. Knauf Insulation promises regular updates on its progress and initiatives to achieve these targets.