Insulation industry news from Global Insulation

Germany: Germany's BASF has switched its entire polystyrene-based insulation product portfolio for the European market to the new polymeric flame retardant (PolyFR). The change comes nine months ahead of the deadline laid out in the REACH regulation, which forbids the use of hexabromocyclododecane (HBCD) as a flame retardant as of 21 August 2015. This means BASF's 'Styropor' and 'Neopor' Expanded Polystyrene (EPS) and its 'Styrodur' extruded polystyrene (XPS) are only available with PolyFR from now on.

"By switching to PolyFR we can guarantee the supply of eco-efficient thermal insulation products for sustainable building projects in the future," said Giorgio Greening of the group's Styrenic Foams business unit. Using PolyFR allows producers to manufacture insulation materials that meet Class E under European standards.

To meet rising global demand for PolyFR, which has a better environmental profile than HBCD, a number of producers have set up new production plants, including the recent announcement by Albemarle and Israel Chemicals (ICL) to set up a PolyFR joint venture.

Germany: The German cartel office has started a probe into the country's producers of insulating materials due to suspicions of possible prohibited price agreements. A spokesman of the cartel office in Bonn, North Rhine-Westphalia revealed that there had already been a large-scale raid with the support of the police in mid-March 2014. The investigators are trying to find out whether the companies held illegal talks concerning prices and sales regions for hard-resistance foam, which is used for insulation in new buildings. 

Germany: Austrian heat insulation specialist Austrotherm GmbH has launched its first production plant in Wittenberg, Saxony-Anhalt. The new 114,000m² plant, which produces its characteristic pink extruded polystyrene (XPS) foam insulation board, was built in 10 months with an investment of Euro40m. The plant specialises in the production of XPS substrate specifically for high-pressure loads and high insulation thickness board. Located midway between Berlin and Hamburg, the site is well placed to supply growing markets in Germany and abroad.

“With the new plant, we are much closer to the market and, by eliminating the long transport routes, it will be faster and more flexible for the customer,” said Austrotherm’s sales and internationalisation executive director Gerald Prinzhorn. “It also allows us to export to northern Europe, Poland and the Benelux countries.” The site location is also set to benefit soon from the construction of the A14 motorway at Wittenberg.

Austrotherm, which also manufactures expanded polystyrene (EPS) insulation, operates other XPS production units in Austria, Serbia and Romania. In its 2013 financial year annual sales grew by 2% to Euro250m. 

“The fact that we were able to increase sales last year is due to our international activities, such as the new EPS insulating plant in Izmir, Turkey,” said CEO Peter Schmid. He predicted a further sales rise in 2014 with further exports from the Wittenberg plant.

The company has also invested Euro4m to establish its second insulation material plant in Turgutlu, Turkey. 

Germany: Austria's Austrotherm has inaugurated its first manufacturing base in Wittenberge, Brandenburg, Germany. The new plant for extruded polystyrene (XPS) required a Euro40m investment and will employ 70 people. The production capacity was not disclosed. The Austrotherm Group, which has 18 production units in 11 countries, reported a turnover of Euro250m in 2013.

Germany: Morgan Advanced Materials has announced that it has signed an agreement to acquire insulation manufacturer Porextherm Dämmstoffe GmbH, adding to its broad portfolio of thermal insulation products and solutions. The agreement was entered into by Morgan Deutschland Holding GmbH, a wholly owned subsidiary of the Morgan Advanced Materials. Completion of the acquisition is subject to customary closing conditions, including approval from the German competition authority.

Porextherm had sales of Euro24m in 2013. It manufactures a wide range of WDS® high-temperature insulation and vacuum insulation panel (VIP) products. It specialises in developing insulation products with the lowest possible thermal conductivity that have superior durability and will enhance the Morgan Group's existing high performance insulating systems portfolio.

"The addition of Porextherm to the Morgan Group enhances our existing portfolio of high-performance insulating systems and also gives us the chance to share knowledge and processes which will lead to future product development," said Mark Robertshaw, CEO of Morgan Advanced Materials. "In line with our strategic priorities, the acquisition brings with it the opportunity to explore new markets and expand our range to benefit both new and existing customers."

"We welcome the opportunity to become part of the Morgan Group and the benefits that being part of an international materials technology leader will bring," said Peter Stubner, managing director of Porextherm Dämmstoffe. "There will be a smooth transition for our customers and we look forward to a mutually successful future as part of the Morgan Group."

Germany: Suitors of the German insulation materials maker Armacell GmbH are poised to make second-round offers below the Euro500m price tag sought by its owner, Bahrain's Investcorp, according to Reuters.

The second round deadline was pushed back from 11 March 2013 as private equity firms Charterhouse, Pamplona Capital Management LLP and HgCapital were set to bid closer to Euro500m, according to bankers that spoke to the agency. The lower bids would reflect growth concerns regarding the target, whose sales amounted to Euro448m in 2011. There are even concerns that the deal, which is being handled by Barclays plc, could be cancelled completely if a reasonable valuation cannot be reached.

Germany: BASF, the multinational chemical company, has announced plans to divest its subsidiary BASF Wall Systems GmbH & Co. KG, together with its factory in Marktredwitz. Currently, BASF Wall Systems employees 190 workers.

BASF Wall Systems is a supplier of insulation and finishing systems in the German market. The company's main field of business is systems for the exterior and interior thermal insulation of buildings. In addition, the company offers renovation and restoration systems for historical buildings.

"Our Wall Systems business in Germany posted significant growth over the last few years. Nevertheless, there are only limited synergies with other BASF fields of activity that we can make use of. A new owner will be better able to drive the business," said Dr Tilman Krauch, president of BASF's Construction Chemicals division.