Insulation industry news from Global Insulation

UK: Knauf Insulation has appointed Lisa Richardson as a new product manager to lead the development of its glass mineral wool range. She will be responsible for working with customers to grow Knauf Insulation’s glass product range, which includes Supafil, its blowing glass mineral wool, OmniFit, its multi-application product, and its DriTherm cavity slabs.

Richardson joins the insulation producer from ladder manufacturer Werner. Prior to that, she worked with a number of product categories, including hand tools, personal protective equipment, security and plumbing fittings.

UK: Knauf Insulation, has achieved the Building Research Establishment’s BES 6001 standard for its responsible sourcing practices. As part of its commitment to sustainability, the insulation producer uses recycled materials across its product range. The business has also developed a sustainable binder for its glass and rock mineral wool products that has no added formaldehyde, acrylics or artificial colours called ECOSE Technology. Knauf Insulation has achieved the standard across its glass and rock mineral wool products manufactured at its production sites in St Helens, Cwmbran and Queensferry.

“As a business that plays a leading role in the built environment, we are continually aiming to minimise risk within our supply chain. BES certification is the latest step towards achieving this and we are pleased to provide an extra level of assurance to our customers,” said John Sinfield, Managing Director at Knauf Insulation.

UK: Knauf Insulation has launched a system to automate the installation of blown glass mineral wool during off-site manufacturing. The new system, called Supafil Frame, is intended to reduce the time required to insulate modular homes. Developed in conjunction with Stewart Milne Timber Systems, it blows un-bonded glass mineral wool into wall panels at the point of manufacture. The insulation producer says that the new system is the first application of its kind in the UK.

Supafil Frame has achieved a Gold rating for indoor air comfort from independent test body Eurofins. It has also been shortlisted in the Product Innovation category of the Structural Timber Awards and Building Awards.

Belgium: Knauf Insulation’s chief executive officer (CEO) Jean-Claude Carlin says he is committed to increasing production investment in Europe and North America. The group’s Visé plant in Belgium plans to restart its second line by the end of 2017 as well as adding new capacity to meet increasing demand for blowing wool. An upgrade to a line at St Egidien in Germany is underway following mineral wool production line upgrades at Nova Bana in Slovakia and Skofja Loka in Slovenia in 2014 and 2015 respectively. Another as yet unannounced European production line upgrade is planned for 2018. The group is also restarting the second line at its Inwood plant in West Virginia to support growing residential demand in the North East of the US.

“The first few months of the year proved to be highly promising for the industry and in good times it is vital that we focus on doing an even better job of providing the best possible service and quality for our customers. That is why we are planning on maximising our global footprint through investing in improvements and increasing our production capacity across the globe,” said Carlin. He has conducted a fact-finding mission visiting plants and customers since he took up the post in February 2017.

US: Huttig Building Products has announced a national distribution agreement with Knauf Insulation. The building materials distributor will carry a variety of Knauf Insulation products. The deal is the latest in a series of moves by Huttig to secure more brands and to broaden its range.

UK: Knauf Insulation has entered into a long-term contract with Veolia to support the construction of a glass cullet-processing unit next to its insulation production plant in St Helens, Merseyside. The unit will be constructed and operated by Veolia on land owned by Knauf Insulation. It will provide recycled glass for use in Knauf’s insulation products. Veolia has invested Euro11.6m into the unit it plans to build by the end of 2017.

“We are delighted to be working with Veolia on this project, which perfectly aligns our goals for sustainability and the circular economy. Given recent shortages impacting the construction sector, our customers can be reassured that we are working proactively upstream to further enhance the security of our supply,” said John Sinfield, managing director at Knauf Insulation Northern Europe.

The new facility will dry and refine glass into a ‘furnace ready cullet’, a recycled standard of glass that has been cleaned and crushed into small fragments. The cullet is then fed into a furnace where it is melted and spun into glass mineral wool.

Germany: Jean-Claude Carlin has been appointed as the chief executive officer (CEO) of Knauf Insulation with effect from 1 February 2017. Carlin is a member of the Knauf Group leadership team having led the Knauf Industries business as Group CEO since 2009. He succeeds Thies Knauf.

Carlin joined Knauf Industries in 2008 after almost 20 years working for Timken, a manufacturer of bearings and mechanical power transmission products. At Timken he held various operations and management positions in Europe, India and the US. Carlin is a French national and has degrees in Mechanical Engineering and Economics. He will be based in Knauf Insulation’s new global headquarters in Visé, Belgium.

Knauf Insulation has also established an Executive Committee that will define and implement the group’s strategy and manage of its operations worldwide. Carlin will be joined on the Executive Committee by David Ducarme, appointed as Group Chief Operating Officer (COO) and Deputy CEO, and Jens Nilsson, Group Chief Financial Officer (CFO).

UK: Knauf Insulation has developed a new robust detail for aircrete blocks, which has been included within the latest edition of the Robust Detail handbook. The new detail E-WM-30 comprises two leaves of 100mm aircrete blocks, with a 100mm cavity that has been fully filled with the blown mineral wool insulation Supafil Party Wall. It is the first Robust Detail for aircrete blocks, with a blown retrofit solution that negates the need for a wet parge coat. Only a plasterboard lining is required. The detail will also achieve three points in the Health and Wellbeing section of Code for Sustainable Homes assessments.

“We are always striving to develop cost-effective solutions for our customers to make their life easier and this new robust detail is no different. We have developed this detail without a parge coat to deliver greater process efficiencies, and it offers high levels of acoustic and thermal performance, which can satisfy the requirements of the building regulations for a zero U-value party wall,” said Stephen Wise, Glass Product Manager at Knauf Insulation.

Aircrete is a lightweight aerated concrete material that provides thermal performance and is primarily used for the inner skin of external walls. The Robust Details scheme is the alternative to pre-completion sound testing for satisfying Part E of the Building Regulations in the UK.

UK: Knauf Insulation plans to spend Euro5m to upgrade its mineral wool plant in Queensferry in Flintshire, Wales. The investment will deliver thermal and mechanical improvements, along with an increased portfolio of insulation solutions. It will also support the group’s Ecose Technology binder product.

“We are especially pleased to announce this investment at Queensferry, given the uncertainty many other businesses and investors currently face. That uncertainty applies to wider concerns around the impact of Brexit on economic activity, but also to key sectors we service such as the construction industry, UK energy and energy efficiency businesses,” said John Sinfield, Managing Director at Knauf Insulation Northern Europe. “This decision demonstrates that a drive on energy efficiency will deliver greater energy security, increased UK economic competiveness and help address environmental commitments. We would hope that the new government, and especially the new Department for Business, Energy and Industrial Strategy, considers these outcomes when exploring what its new strategy is to be.”

Knauf Insulation acquired sole ownership of its UK business in 2002. It has since invested Euro179m at its UK plants.

Canada: CanWel Building Materials has entered into a multi-year agreement with Knauf Insulation for distribution of its mineral wool insulation products to the Lumber and Building Materials (LBM) channel across Canada.

"We are excited to extend our product offering for the LBM channel to include this high quality product line and to partner with one of the world's largest manufacturer of glasswool insulation," said Marc Seguin, President of CanWel.