Insulation industry news from Global Insulation

Turkey: Austria’s Austrotherm has opened a 400,000m³/yr expanded polystyrene (EPS) plant in Ankara. It is its third insulation plant in the country. The project cost Euro2m. The site has created 14 jobs. The company entered the Turkish market in 2008 and built its second plant near Izmir in 2013.

Poland: Paroc Group says that its Euro60m expansion project at its Trzemeszno plant is proceeding to plan. A new 70,000t/yr stone wool production line is being built at the site. The upgrade is expected to be completed in 2019. The upgrade is part of Paroc’s plan to support its growth strategy for Central and Western Europe.

Italy: Ursa has launched a new extruded polystyrene (XPS) panel product called Ursa Maior. The insulation producer says that the product, Ursa Maior S27P, is the first and only extruded polystyrene thermal insulation panel that combines a thermal conductivity rate of 0.027W/mK with high compressive strength of 300kPa. Other features include water resistance and resilience to freeze and thaw cycles. It is being produced at Ursa’s Bondeno plant.

Romania: Saint-Gobain Isover is upgrading its Ploiesti mineral wool plant. A modernisation and extension project of its stone wool production line is scheduled to start operation in the second half of 2019. The upgrade will increase the plant’s production capacity to 30,000t/yr and extend its range of products for the Romanian market and neighbouring countries.

Saint-Gobain Isover has run operations on its Ploiesti site since 1997, with a glass wool line currently being modernised and due to start up in July 2018, and a stone wool line.

Hungary: Belgium’s Ravago and Turkeyʼs Beşler Tekstil plant to build a Euro20.5m insulation plant at Alsózsolca. The plant will have a production capacity of 36,000t/yr, according to the Budapest Business Journal. The government is aiding the project with a contribution of just under Euro4m. Once operational the plant is expected to export third-thirds of its output internationally. The unit will also create 90 jobs.

Ravago is a Belgium plastics manufacturer with operations in over 55 countries. Beşler Tekstil is a Turkish textiles producer.

Sweden: Kingspan to build a new plant near Jönköping to produce products in its Kooltherm phenolic insulation range. Work on the project is scheduled to start immediately and the unit is expected to be operational by the second half of 2019. The plant will initially employ around 20 people and this will grow to up to 80 people once the site is fully operational. The new plant is intended to take advantage of demand for Kooltherm products in Sweden, Denmark and other countries in Scandinavia and the Baltics.

“Kooltherm is the cornerstone of our growth strategy in all these markets, and having this new facility will help to meet the increasing demand for our products,” said Henk Bessie, Managing Director of Kingspan Insulation Continental Europe.

India: Wacker Metroark Chemicals has officially opened a 6000t/day hydrosilylation plant for manufacturing functional silicone fluids at Amtala near Kolkata. The plant cost Euro6m. The expansion is Wacker’s response to growing regional demand for specialty silicones for use in the textile, personal care, rigid and flexible polyurethane foam and agrochemical sectors. Polyurethane foams produce at the unit will be used to make insulation materials and other products.

“Our new hydrosilylation plant enables us to address promising new markets where we haven’t been represented in India and Southeast Asia until now – for example the market for silicone functional fluids with its many sales opportunities,” said Soumitra Mukherjee, Managing Director of Wacker Metroark Chemicals.

Wacker Metroark Chemicals is a joint venture between Germany’s Wacker and Metroark. The company is responsible for all marketing and sales activities in the India relating to Wacker silicones. Wacker owns a 51% share in the joint venture, which was set up in 1998.

UK: Knauf Insulation and Veolia have officially opened a Euro11m glass-recycling unit at Knauf’s St Helens mineral wool plant. The unit will be able to recycle over 60,000t/yr of used glass that will then be used as a glass cullet source for glass mineral wool production.

"We have been using recycled glass in our manufacturing process for some time already. As well as securing our glass supply, the quality and consistency that we are getting now from the new facility will enable us to increase further the percentage of glass cullet we use in the manufacture of our glass mineral wool insulation solutions, taking us one step further in our sustainability journey,” said John Sinfield, Managing Director at Knauf Insulation Northern Europe.

Veolia's unit sorts and separates glass to produce pure glass cullet. Machinery at the unit includes vibrating screens for size sorting, magnets to extract ferrous materials and eddy current separators for non-ferrous materials. The new facility enables Knauf Insulation to secure its glass supply and maximise the use of recycled materials instead of using virgin minerals. The closeness of the new unit to the St Helens plant is also expected to save around 600,000km of road journeys. Glass mineral wool products from the plant contain up to 80% recycled materials, the vast majority of which now comes from the glass cullet supplied by Veolia. The new recycling unit has also created 18 jobs.

Germany/Poland: Rockwool plans to build new production lines at its stone wool insulation plants at Malkinia in Poland and Neuburg in Germany. The expansions are intended to target demand in new builds and renovation for non-combustible stone wool insulation, particularly in the external wall system and flat roof insulation segments. The upgrade work at Malkinia also includes improved environmental measures.

“Demand for stone wool insulation is expected to grow in key European markets, and expanding existing facilities lets us add capacity relatively quickly. We are also making good progress on multiple initiatives to optimise and upgrade other of our manufacturing facilities to boost output and reinforce our market-leading position,” said Rockwool Group chief executive officer (CEO) Jens Birgersson.

The new production capacity is scheduled to come on line in the second quarter of 2019 in Poland the second quarter of 2020 in Germany. The cost of the investment is approximately Euro175m. The insulation producer is also planning to increase production capacity at other plants through modifications to equipment and workflow to eliminate bottlenecks.

Australia: Kingspan Insulation has implemented an integrated management system (IMS) into insulation plant in Somerton. The system has been adopted to comply with ISO 9001, 14001, 45001 and 50001. The site was audited by SAI Global in July 2017 where it received certification as compliant to all four targeted ISO standards.