Insulation industry news from Global Insulation

France: Knauf Insulation entered production at its new 0.1Mt/yr mineral wool plant in Illange on 22 October 2019. Knauf Western Europe managing director Mark Leverton called the plant, which cost Euro110m and will employ 123 people, a ‘reference plant’ for the group ‘in terms of its approach to the environment and the wellbeing of employees.’ The group reported that 7.5ha has been set aside for a wildflower meadow, with Urbanscape Green Roof installed across plant buildings.

UK: Edinburgh-based bio-insulation company IndiNature is preparing to build a Euro4.4m production plant at Hawick in southern Scotland. The company is currently in talks with Scottish Borders Council, contractors and others about the project, according to the Southern Reporter newspaper. The 2600m3 plant is set to create 30 jobs. It is hoped that the new unit will be ready by the end of 2020. IndiNature manufactures its rigid IndiBoard and IndiTherm batts insulation products from plant-based materials.

Uzbekistan: Russia’s TechnoNicol is ‘seriously considering’ building a new 1.3Mm³/yr stone wool insulation plant In Uzbekistan. Vasily Tkachev, the head of the Mineral Insulation division of TechnoNicol, said that building a plant in the country would be ‘geographically justified,’ according to the Trend News Agency. He added that ‘significant’ changes in the local regulatory framework were expected regarding the requirements for energy efficiency of buildings during new construction and reconstruction. A final decision on the project will be made following a full assessment of the market and its potential sales regions.

Hungary: MOL Group and ThyssenKrupp Industrial Solutions have laid the foundation stone at a new polyol plant being built at Tiszaújváros. MOL Group is investing Euro1.2bn in the project. It is expected to be commissioned in 2021 and will produce around 200,000t/yr of polyols.

The new Tiszaújváros complex will produce polyether polyols using technologies such as the HPPO process (propylene oxide from hydrogen peroxide) developed by ThyssenKrupp and Evonik. Polyols produced at the new plant will be potentially used as a precursor chemical in many industries, including polyurethane building insulation.

“This investment project will make MOL Group one of the most important players in the region’s chemical industry, with MOL being the only Central and Eastern European company to control the entire value chain from crude oil extraction to polyol production,” said Zsolt Hernádi, the chairman and chief executive officer (CEO) of MOL.

Ireland: Kingspan’s revenue rose by 12% year-on-year to Euro2.24bn in the first half of 2019 from Euro2.01bn in the same period in 2018. Its profit grew by 18% to Euro173m from Euro147m. Sales of its panel and boards products increased but panel sales growth was faster, supported by most territories with the exception of the Middle East.

“We have delivered a record first half with revenue growth in all our business units and a strong trading profit performance. We continue to expand our global production footprint with new facilities under construction in the US, Brazil and Sweden. The near-term outlook is solid although the political uncertainty in the UK, weakness in Serling, and weaker German economy are amongst risks we are monitoring closely,” said Gene Murtagh, the chief executive of Kingspan.

The building materials company is close to completing a new insulation panel plant at Modesto, California in the US. A new panel plant is also being considered in Pennsylvania, US and a new panel plant in Cambuí, Brazil is expected to be operational by the fourth quarter of 2019. A new board plant in Sweden is scheduled to start production in mid-2020.

US: Knauf Insulation North America and the Michigan Economic Development Corporation (MEDC) have announced an investment of around US$35m at Knauf’s fibre glass inslation plant at Albion in Michigan. The upgrade is expected to convert and restart an idled production line, increasing production capacity by more than 30% and adding 34 new full-time jobs. It will use recycled bottle glass recovered through the state of Michigan’s Bottle Deposit Law as a raw material. The project is expected to be completed in late 2020.

“Keeping pace with the growing demand in the upper Midwest for quality loose-fill insulation products will be made possible through the expansion of our plant here in Albion,” said Kevin Keen, plant manager at Albion.

The Michigan Strategic Fund (MSF) has approved a US$200,000 Michigan Business Development Program performance-based grant in support of the project. The MSF also approved a 100%, 15-year State Essential Services Act exemption valued at US$780,000.

China/Germany: German companies Evonik and ThyssenKrupp Industrial Solutions have granted a licence to Zibo Qixiang Tengda Chemical for the use of its hydrogen peroxide to propylene oxide (HPPO) technology in China. Qixiang Tengda Chemical will build a propylene oxide plant in Shandong province and Evonik has licensed the production of hydrogen peroxide for the exclusive supply of the plant. Evonik and ThyssenKrupp Industrial Solutions have also entered into a long-term agreement for the supply of the respective HPPO catalyst. Propylene oxide is used mainly for the production of polyurethane foams, including those used in insulation for buildings.

“We’re proud of having gained Qixiang as a new strategic partner. With environmental awareness on the rise in China, HPPO is the technology of choice for sustainable production of propylene oxide because it produces no major by-products apart from water,” said Claus Rettig, the chairman of the board of Evonik’s Resource Efficiency division.

Planning work for the new Qixiang Tengda plant is scheduled to start in mid-August 2019 with commissioning expected for the first half of 2022. Qixiang Tengda, a chemical manufacturer, is part of Cedar Holdings Group.

Hungary: Bodrogi Bau is upgrading its polystyrene insulation plant in Szeged. It is spending Euro3m on building two new production lines, according to the MTI-Eco news agency. One of the new lines will be used to manufacture polystyrene insulation blocks. The project is supported by a Euro1.5m grant from the European Union (EU) and the local government. The company runs businesses in construction, building material retail, planning and real estate.

US: IQ Fibers plans to build a cellulose insulation plant at West Easton in Pennsylvania. The project will have an investment from US$5.4m and it will create 43 jobs. The company has received funding from the Department of Community and Economic Development to develop the unit.

“We are extremely proud of our facility and the highly engineered cellulose fibre products we manufacture. With the market demand for more environmentally-friendly solutions, we believe this is the right time and place to launch our company. We greatly appreciate the assistance of the Governor’s Action Team and Governor Wolf’s commitment for business growth,” said George Day, chief executive officer (CEO) of IQ Fibers.

IQ Fibers is a start-up cellulose fibre manufacturer. Its line of products includes high-quality cellulose insulation and absorbents that are sold to distributors, contract installers and end users, as well as government agencies, utility companies, and related programs.

US: Johns Manville (JM) plans to build a new fibreglass insulation production line at its McPherson plant in Kansas. The new line will produce its Climate Pro blowing wool product. JM will begin construction on the expansion project later in 2019 pending various governmental approvals. It anticipates the completion in early 2021. When complete, JM will employ more than 330 people in McPherson.