Insulation industry news from Global Insulation

Russia: Denmark-based Rockwool says that it is running its four plants in Russia as a standalone operation. However, it is continuing conducting business to avoid the nationalisation of its assets and the loss of its intellectual property. The insulation producer previously said that it had cancelled all investments in the country since the start of the war in Ukraine.

Russia: Denmark-based Rockwool has cancelled plans for a Euro200m expansion to its Vyborg stone wool insulation plant in Russia. In a statement, the company said that it would continue its operations in the country, while also respecting international sanctions. Rockwool employs 1200 people in Russia, 10% of its total employees.

In defending its decision to maintain ordinary operations, the producer said “For Rockwool, there is no contradiction in standing side by side with the Ukrainian people and at the same time standing side by side with our Russian colleagues.” It added that it has donated to the Danish Red Cross to support Ukrainian victims of the Russian invasion of Ukraine.

Denmark: Rockwool says that high construction and renovation activity in the residential sector mainly drove its insulation sales in 2021. Insulation business sales grew by 20% year-on-year to Euro2.29bn in 2021 from Euro1.91bn. Its earnings before interest and taxation (EBIT) rose by 17% to Euro275m from Euro236m. Strong growth was reported in Europe, solid sales in North America but some parts of China and elsewhere in Asia were negatively affected by coronavirus-related closures of some markets. The producer commented that its insulation sales increased ‘significantly’ in 2021 even compared to 2019 before the coronavirus pandemic started. However, it warned that “sales prices and productivity gains did not fully offset the accelerating inflation on production materials, energy and logistic costs.”

“The surprising speed of the 2021 economic rebound also brought challenges, including inventory and material shortages in some markets as well as logistics challenges that required creative solutions. Special thanks go to our customers for their patience and especially our people working in the factories and across the commercial, technical, procurement, and support teams, who worked together to reduce customer delays,” said chair Thomas Kähler and chief executive officer Jens Birgersson in a statement. Overall, group net sales grew by 19% to Euro3.09bn from Euro2.60bn. EBITDA increased by 15% to Euro602m from Euro522m.

Denmark: Rockwool’s nine-month sales rose by 18% year-on-year in 2021 to Euro2.25bn. Its earnings before interest, depreciation, taxation and amortisation (EBITDA) were Euro456m over the same period. The company said that strong demand for non-combustible insulation and our other stone wool products resulted in double-digit growth in all of its business areas in the third quarter of 2021.

Chief executive officer Jens Birgersson “With construction activity booming in many markets, we achieved double-digit sales growth in all business areas and good profitability despite soaring energy and input costs, a tight labour market and material shortages. We are working hard to meet customer demand and overall managing supply chain and logistics challenges well.” He added “Nevertheless, the high cost increases we are seeing on energy, production material and logistics are negatively affecting margins, necessitating additional and more rapid price increases, which are likely to continue in the coming months.”

Russia: Rockwool plans to install a new mineral wool production line at its Vyborg insulation plant in Leningrad oblast. The producer says that the expanded plant will have 50% lower CO₂ emissions than before the expansion due to an efficiency increasing upgrade to its melting technology.

Rockwool plans to invest Euro200m in expansions and efficiency improving upgrades in Russia ‘in the coming years,’ creating 70 new jobs.

Denmark: Rockwool has won the Long Term Value Creation prize at construction company EY and the Danish Chamber of Commerce’s Sustainability Awards 2021. The judges chose Rockwool for its clear ambitions for operating as a responsible businesse that positively impacts the sustainable transition, with demonstrated progress towards fulfilling those ambitions.

CEO Jens Birgersson said “Sustainability is firmly integrated into our overall business strategy. We pursue a fact-based, auditable approach to document progress in maximising our products’ positive impact while minimising the negative impact of our operations. Sustained long-term value creation is precisely what we seek to achieve.”

Denmark: Rockwool recorded first-half consolidated sales of Euro1.45bn in 2021, up by 18% year-on-year from Euro1.23m in the first half of 2020. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 31% to Euro299m from Euro229m. The group’s net profit was Euro152m, up by 50% from Euro101m. Its insulation segment’s sales were Euro1.07bn, up by 16% from Euro921m. The producer said that all markets and businesses contributed positively to the result.

Chief executive officer Jens Birgersson said, “Robust economic activity combined with productivity gains helped us achieve second-quarter and first-half sales and earnings above pre-pandemic levels. We secured double-digit growth across all major business areas and geographic regions, with both insulation and systems segments contributing substantially to the positive overall results. As we expect the high demand in key markets to continue, we have upgraded our sales and earnings forecast. We foresee input cost pressures to persist in the coming months as well as some industry risks involving material and manpower constraints that could impact building activity.”

US: Denmark-based Rockwool has commissioned its new Ranson stone wool insulation plant in Jefferson County, West Virginia and started commercial production. The company has hired 110 people to work at the 43,000m³ facility. It says that the plant will employ a total of 150 once production has ramped up in mid/late 2021. It is equipped with fuel-flexible melting technology, enabling operations to switch to natural gas from coal. This can reduce the plant’s CO₂ emissions by 30%, according to the company.

Chief executive officer Jens Birgersson said “In the US, as in Europe and Asia, there is a growing demand for Rockwool’s non-combustible, recyclable stone wool insulation. The West Virginia facility will help meet that demand in North America. We are proud that our products play such an important role in reducing the energy consumption and carbon emissions associated with buildings, and do so in a safe, sustainable manner.”

Denmark: Rockwool has signed a new revolving credit facility worth Euro600m. The facility replaced its existing facilities and has a built-in pricing mechanism connecting its costs to three externally-assured sustainability goals. The goals are CO₂ emission reduction, increasing the number of countries in which it offers its recycling schemes and reducing factory waste. The purposes of the facility are to strengthen capital structure and support long-term growth.

Chief Financial Officer Kim Junge Andersen said, “While we already are a net-carbon-negative company, we have committed ourselves to ambitious sustainability targets to reduce our carbon footprint and waste from operations and to expand our recycling offerings. To measure our progress, it is important for us to have a fact-based and auditable approach to how we maximise our products’ positive impact while minimising the environmental impact of our operations.”

France: Denmark-based Rockwool plans to begin building a new stone wool insulation plant at Soissons, Aisne department in 2022. The new plant will use an 80%-reduced-CO₂ electric melting production method previously employed at Rockwool’s Moss insulation plant in Norway in 2020. The company says that, when commissioned in 2024, the new plant will generate 130 jobs.

France and Southern Europe regional managing director Rafael Rodriguez said, “We are pleased that our investment in Soissons will enable us to better support the government’s ambitious efforts as well as the social and economic development of the local communities. With our more than 40-year history in France, this new facility is a natural next step for us in a market that continues growing in importance.”