Insulation industry news from Global Insulation

Russia: Grigory Protosenya, the general director of Penoplex, has forecast that the demand for the company's products will decline until late 2015 or the middle of 2016 due to the inertia of the construction market. The demand reduction will affect all manufacturers, but mostly small companies.

Penoplex plans to raise its prices by about 30% in the spring of 2015 due to increasing costs of equipment and raw materials. It has no plans to cut production. Moreover, it will launch a new 2000kg/hr capacity line at its plant in Novomoskovsk, Tula region, in 2015.

So far, Penoplex has not shelved its plant construction project in the Volga region. Protosenya believes that the company will meet the current crisis in a 'steady state.' Weakening of the Russian Ruble will also allow it to start exporting products, primarily to Finland and Norway. However, shipments will be small at 20,000 - 30,000m³ and exports of around 2.50Mm³/yr.

Saudi Arabia: During a field inspection in Riyadh, the supervisory teams of the Commerce Ministry shut down three thermal insulation factories that were manufacturing flawed products. Samples taken by the teams proved that the insulation products did not comply with the required energy-efficiency specifications and standards of insulation materials. The Ministry has halted six production lines at the plants and confiscated 1500 product units. Plant managers were summoned by the Ministry for further inquiries. If found guilty of negligence, they could face severe fines or in some cases imprisonment.

Russia: TechnoNicol continues the construction of a polyisocyanurate (PIR) foam insulation board plant in Ryazan, despite the possible decline in demand in the construction market. The plant will have a production capacity of 2Mm³/yr. The launch is scheduled for autumn 2015, following investments of Euro21.2m.

TechnoNicol believes that the new material will be prospective, as PIR is not currently produced in Russia. The share of PIR in the European market of insulation materials for commercial facilities amounts to 40% and grows by around 3%/yr. About 76% of flat roofing in the USA is built using PIR boards. TechnoNICOL expects PIR to capture 2% of the insulation market in Russia by 2018, which currently stands at 47.5Mm³/yr.

US: NCFI's spray polyurethane foam insulation (SPF) was successfully used in the second stage liquid fuel tank for the National Aeronautics and Space Administration (NASA) Orion spacecraft launch and test flight on 5 December 2014.

"NASA and the United Launch Alliance (ULA - the Boeing and Lockheed consortium), uses our polyurethane foam insulation, specially-formulated for high temperature and extreme pressure applications, on their external liquid fuel tanks to prevent condensation and the formation of ice on the tanks that could come free and harm the main vehicle," said Clarence Tolbert, vice president with NCFI. "The fuel tanks of the Delta IV Heavy three-core rocket contain liquid hydrogen and oxygen and are actually a tank within a tank covered by a skin onto which our foam insulation is spray applied. Nothing covers the foam, so it's pretty obvious as the golden yellow, or slightly orange acreage on the exterior of Orion."

Orion's first test flight took the unmanned vehicle to an altitude of just under 6000km with a re-entry speed of up to 32,000km/hr and temperatures up to 2200°C. Previously NCFI worked on the space shuttle's External Tank Programme.

Russia: Danish insulation materials producer Rockwool is among the companies that are reportedly channelling funds out of Russia for fear of a collapse of the Russian Ruble. Rockwool deputy officer for finance and tax, Jens Krogsgaard, fears that Russia will introduce currency restrictions to protect the Ruble. Russia is currently the fourth biggest market for Rockwool.