Insulation industry news from Global Insulation

US: Knauf Insulation has announced plans for a new 183,000m2 glass wool insulation plant in McGregor, Texas. The producer says that it is in the process of finalising permits with the Texas government and will begin work on the McGregor insulation plant in late 2021.

Senior Vice President strategic projects Kevin McHugh said “Watching this incredible facility rise from the Texas soil and become one of our industry’s leading production facilities worldwide will be an incomparable experience. Hiring, training, and empowering people from Central Texas to carry out Knauf’s vision and the mission of this facility will positively impact Central Texas for decades to come."

Belgium: Dominique Bossan has stepped into the roles of head of Knauf Insulation and member of Knauf Insulation Europe/Middle East/Africa’s management committee. Bossan first joined Knauf Insulation in 2003 and has since held roles as Eastern Europe regional managing director and as a member of Knauf Gypsum Western Europe, South America and Israel’s management. He now returns to Knauf Insulation’s headquarters in Visé, Belgium, to take over leadership from Jean-Claude Carlin, who has held the position since 2016.

Bossan said “Jean-Claude, the management team and everyone at Knauf Insulation should be exceptionally proud of what has been achieved in recent years. I am now looking forward to maximising this success to create exciting new opportunities in the future — a future defined by our leadership and innovation For a Better World.”

General partner Alexander Knauf said “The Knauf Group management is delighted to welcome Dominique to this exciting role. He is an exceptional leader who knows our business extremely well. We are confident he will build on the outstanding results Jean-Claude, and the company, has achieved in recent years.”

UK: The Construction Leadership Council and Department for Business, Energy and Industrial Strategy have named Knauf Insulation UK & Ireland a ‘Business Champion’ under the CO₂nstruct Zero building industry decarbonisation transition initiative. The status signifies demonstrated leadership in promoting best practice to reduce construction’s carbon footprint.

Northern Europe regional managing director Neil Hargreaves said “Net zero is a colossal challenge, and to achieve it will require unprecedented collaboration. As the biggest supplier of insulation into newbuild homes in the UK and the nation’s only manufacturer of both glass and stone Wool, we have an important role to play.” He added “We look forward to working with our partners across the supply chain to create a built environment that’s fit for the future. Improved insulation will be at the heart of UK construction’s efforts to decarbonise.”

Ireland/UK: Knauf Insulation has launched a new packaging including new designs across the whole range, an upgrade to its compression technology and more environmentally-friendly packaging.

The new packaging designs feature bigger and clearer product names. Products are colour-coded into thermal conductivity groups consistent across the whole glass mineral wool range, and essential features such as the Euroclass A1 reaction to fire classification and Ecose Technology, Knauf Insulation’s unique bio-based binder, are more easily identifiable. The Earthwool brand has been phased out to simplify the branding structure, and a new brand, Rocksilk, has been introduced for its rock mineral wool product range. The insulation producer says that a further upgrade of the compression technology on the glass mineral wool range enables, on average, 15% more insulation per roll and 25% more packs on each pallet for slabs.

“We’ve listened to our customers, but we have also been proactive, trying to pre-empt future needs,” said Vanessa Rae, Marketing Director at Knauf Insulation Northern Europe. “We know how important it is to choose the right product for the application quickly, and move and store it efficiently, whether in-branch or on-site. We also know that sustainability matters more than ever, so we’ve taken these steps to reduce our products’ carbon footprint further so customers can rely on us to help them tick the green boxes for their projects.”

Malaysia: Knauf Insulation’s Johor Bahru mineral wool insulation plant has successfully exported its first batch of 80% recycled glass Earthwool glass mineral wool insulation to Perth, Australia. The product uses Knauf Insulation’s ECOSE Technology biological binder and is equipped with new improved clean facing. The company says that it uses compression packaging to optimise shipping volumes.

Chief operating officer David Ducarme said, “Johor Bahru is an extraordinary achievement of commitment from Knauf Insulation colleagues from around the world who came together to work with local teams in unprecedented pandemic circumstances - setting a gold standard in safety - to ensure the highest quality solutions are now available to customers.”

The Johor Bahru glass mineral wool insulation plant has a production capacity of 75,000t/yr and was originally scheduled for completion in 2020. It had an investment of Euro120m. It was built export insulation products to markets in Japan, Australia, Korea, New Zealand and Singapore.

Spain: Knauf Insulation Iberia has launched a building design competition across Spanish universities and schools. Called Race to Zero, the competition will assess applicants’ designs for energy efficiency, innovation and residential sustainability. The best submission across all three categories will win its designer Euro15,000. The company will additionally invite the winner and runners up for practical training at its headquarters. The submission deadline is 28 May 2021.

General Director Oscar del Rio said, “This contest was born with the vocation of putting the building in its rightful place in the field of sustainability, given the importance it has for the fulfilment of the Sustainable Development Goals according to our company's ‘For A Better World’ strategy.”

UK: The International Living Future Institute (ILFI) has awarded Knauf Insulation’s Supafil range of blowing glass wool insulation with Declare Red List Free Certification. The label signifies that the products contain none of a list of agreed harmful chemicals. The company says that its Supafil range, which is produced using 80% recycled glass, is the first blowing wool solution in Europe to receive the certification.

Director of housing and specification Matt Prowse said, “For the first time, people can see the environmental impact of individual construction products at a glance, in a clear and transparent way. For architects and housebuilders, using products with the Declare label – like the Supafil range – is good for business. It ensures installer wellbeing and is a powerful point of difference to customers in a competitive market.”

Belgium: Knauf Insulation has launched its 2020 Annual Review. Europe, Middle East and Asia management committee member Jean-Claude Carlin said, “The global pandemic has put our people and our values of challenge.create.care. firmly in the spotlight this year.”

The company said that it navigated continuous challenges by ensuring staff and customers were ’As Safe As Home.’ It implemented plans to achieve its new ‘For a Better World’ sustainability strategy under the headings ‘Putting People First,’ ’Achieving Zero Carbon,’ ’Delivering a Circular Economy’ and ’Creating Better Buildings.’ The last includes the company’s plans for a new Eco-Design tool and efforts to drive the European Commission’s ‘Renovation Wave.’ The producer also reduced carbon dioxide (CO₂) emissions per cubic metre of product by 23% between 2010 and 2019.

Carlin said, “These milestones will keep our sustainability journey on track and ensure that we are all responsible for delivering success not leaving problems for the next generation. These milestones are an exciting challenge that I am confident will bring out the best in everyone. I look forward to reporting positive progress next year.”

Belgium: Knauf Insulation has announced its new sustainability strategy, entitled ‘For A Better World.’ The company says, “The strategy is defined by clear concrete targets for 2025, focussing on four key sustainable goals: Putting People First, Achieving Zero Carbon, Delivering A Circular Economy and Creating Better Buildings.” Its targets include reducing total recordable incident rate from 9.2 to 5.0, reducing the embodied carbon dioxide (CO₂) of products by 15%, investing 10% of general capital expenditure (CAPEX) in new projects to reduce emissions or landfill waste, cutting the carbon footprint of business travel by 25%, reducing virgin plastic packaging by 25%, using more than 25% of external recycled material in mineral wool and more than 65% recycled material in glass wool and sending zero production waste to landfill. Chief executive officer (CEO) Jean-Claude Carlin said, “These clear, concrete short-term targets for 2025 support our long-term commitments in ways that everyone can start achieving now.”

Director of sustainability Vincent Briard said, “Sustainability defines everything we do. Our products save energy, cut emissions and make buildings fit for the future. We have the experience and expertise to ensure all our customers achieve their sustainable ambitions. We are also here to help. We are supporting our customers as they navigate market forces and regulatory landscapes that are increasingly demanding more sustainable building solutions.”

UK: Knauf Insulation has launched a new product in its Earthwool Soffit Linerboard range, intended for use in car parks, stadiums and commercial units. Rock mineral wool product manager Luke Davies said, “Specifications for non-combustible soffit insulation are likely to increase as building regulations evolve further and soffit applications become a focus for fire safety. We’ve improved Earthwool Soffit Linerboard to give customers the best possible solution to respond to this demand.”

The product uses tube washers instead of all-steel for ease of installation and each board has greater rigidity than previous products to reduce susceptibility to thermal bridging. Knauf Insulation says that its ECOSE Technology bio-based binder makes Earthwool Soffit Linerboard soft, durable, easy to handle and low in dust and volatile organic compounds (VOCs).