Insulation industry news from Global Insulation

Australia: An insulation industry representative was told 'not to rock the boat' when he warned government planners about safety risks in the Home Insulation Program. The comments have arisen in a royal commission into the Home Insulation Program that is investigating whether the deaths of four installers could have been avoided.

Peter Ruz, who worked for Fletcher Insulation and who was the director of the Insulation Council of Australia and New Zealand, raised safety issues with installing foil insulation when he was consulted about the scheme in 2009. According to Australian Broadcasting Corporation transcripts from the commission, Ruz said he told government planners that three installers in New Zealand had been electrocuted and that he recommended the use of other insulation materials. However, Ruz felt that planners at the meeting dismissed his comments as 'squabbling' between different insulation type producers. Ruz also alleges that he sent an Environment Department manager, Beth Brunoro, news cuttings of the deaths in New Zealand.

Brunoro previously told the inquiry earlier that concerns would have been taken into consideration when the guidelines were being created for the scheme. It is unclear exactly what happened with that information because Brunoro stopped overseeing the project in April 2009 and the insulation scheme started in full in July 2009.

rThe Home Insulation Program ran until February 2010. The royal commission, overseen by Richard Hanger, will submit its report by 30 June 2014.

Japan: Achilles Corporation has adopted Honeywell's Solstice(R) Liquid Blowing Agent (LBA) for use in its line of spray polyurethane foam (SPF) building insulation, which is sold under the trade name Achilles Airlon FR-FO.

"Honeywell is committed to developing technologies that help our customers to produce energy-efficient materials that are better for the environment," said Sanjeev Rastogi, business director for Honeywell Fluorine Products. "We are delighted to help Achilles introduce a new class of spray foam insulation in Japan that benefits from our expertise in developing and supplying high-performance, energy-efficient and low-global-warming-potential solutions."

US: PPG Industries has announced that it has reached a definitive agreement to acquire almost all of the assets of Hi-Temp Coatings Technology Co Inc, a privately-owned supplier of high-temperature-resistant and insulative coatings, based in Boxborough, Massachusetts. The transaction is expected to close in the first quarter of 2014, subject to customary closing conditions. Financial terms were not disclosed.

Hi-Temp is a global supplier of coatings that withstand extreme temperatures to protect both carbon steel and stainless steel substrates. The company's coatings are used widely in refineries, petrochemical plants, pulp and paper mills and power plants.

"PPG looks forward to integrating Hi-Temp coatings into our product offering," said Tim Knavish, PPG vice president, protective and marine coatings. "Hi-Temp's unique technologies bring multiple growth opportunities to PPG, particularly in the petrochemical segment. Combining their excellent corrosion-under-insulation coatings portfolio with PPG's legacy portfolio enables us to provide additional high-quality options to meet more of our customers' coatings needs."

Saudi Arabia: Prince Saud bin Naif bin Abdulaziz, governor of the Eastern Province, officially inaugurated the new Arabian Fibreglass Insulation Co Ltd (AFICO) factory in Dammam Second Industrial City on 15 January 2014.

The new factory has an installed capacity of 24,000Mt/yr, increasing the company's total manufacturing capacity in its combined plants to 37,000Mt/yr. The new plant will manufacture products primarily for use in the construction industry.

The additional production capacity will enable AFICO to introduce energy-efficient, environmentally-friendly fibreglass insulation products to the marketplace. The products are expected to assist local governing authorities in the GCC countries to implement more stringent building code requirements that are aimed at increasing energy-efficiency and improving fire safety standards.

The new plant has successfully completed the pilot production process and has commenced commercial production of fibreglass insulation materials. The Prince expressed his pride and admiration for this advanced industrial facility and its contribution to the support of existing industrial projects in the Kingdom.

US: The demand for plastic foams is forecast to rise by 4.1%/yr to 3.90bn kg in 2017, valued at US$24.7bn. The market will mount a healthy recovery from the declines posted during the recession-impacted 2007-2012 period, according to a report by The Freedonia Group Inc.

Packaging will remain the leading outlet for plastic foams through 2017, accounting for nearly one-third of total volume. Increased levels of housing construction combined with rising consumer spending levels bode well for foams used in household products such as bedding, furniture and appliances. In the motor vehicle market, advances will be promoted by rising vehicle output and efforts to enhance safety and comfort.

Flexible polyurethane foam, the leading resin in the plastic foams market, will remain the dominant product throughout 2017, outpacing demand for rigid polyurethane, based on especially rapid growth in the bedding and carpet underlay markets. Strong gains for rigid polyurethane foam will be propelled by a healthy rebound in construction activity and by changes in building codes and construction practices that call for structures with increasing energy efficiency. However, polyurethane foam insulation will continue to encounter competition from fibreglass and polystyrene foam.

Polystyrene accounts for almost two-fifths of demand for plastic foam and will maintain a sizable share of the market through 2017 based on its excellent protective and insulating capabilities, moisture resistance and low cost. However, advances in the large packaging sector will be restricted by ongoing solid waste disposal concerns regarding the use of disposable foam products and rising competition from paper-based materials, which are viewed as more eco-friendly. Expanded polystyrene foam is projected to see more rapid gains through 2017, stemming primarily from its use in insulation, molded foam protective packaging and insulated shipping containers. Expanded polystyrene geofoam is predicted to exhibit especially rapid growth, albeit from a relatively small base.