Insulation industry news from Global Insulation

UK: Knauf Insulation has entered into a long-term contract with Veolia to support the construction of a glass cullet-processing unit next to its insulation production plant in St Helens, Merseyside. The unit will be constructed and operated by Veolia on land owned by Knauf Insulation. It will provide recycled glass for use in Knauf’s insulation products. Veolia has invested Euro11.6m into the unit it plans to build by the end of 2017.

“We are delighted to be working with Veolia on this project, which perfectly aligns our goals for sustainability and the circular economy. Given recent shortages impacting the construction sector, our customers can be reassured that we are working proactively upstream to further enhance the security of our supply,” said John Sinfield, managing director at Knauf Insulation Northern Europe.

The new facility will dry and refine glass into a ‘furnace ready cullet’, a recycled standard of glass that has been cleaned and crushed into small fragments. The cullet is then fed into a furnace where it is melted and spun into glass mineral wool.

Canada: Ashburton Ventures has announced that it is to enter the vacuum insulation panel (VIP) market and, in partnership with ZMM Canada Minerals, will target the construction market, following research and development. The partners will use ZMM’s Z-1 Clinoptilolite Zeolite Quarry, as a source of Z-1 zeolite, a highly-porous naturally-occuring mineral, as the core of VIPs.

VIPs have so far found limited use in the construction sector due to their high cost and tendency to lose performance with time. The cost of using zeolites is expected to be much lower than conventional silica or glass fibre based boards, potentially opening up vast new areas of application for VIP technology.

“This is an exciting time for Ashburton. To have its unique Z-1 zeolite used in the creation of a leading edge clean energy, clean technology initiative in collaboration with the University of Victoria, the Province of B.C. and the Federal Government is truly a big step for our shareholders,” said Ashburton’s President David Gdanski.

UAE: Researchers at the United Arab Emirates University (UAEU) have developed a composite thermal insulation material made from a blend of unsaturated polyester liquid with date pits powder. The material is intended to improve upon the low mechanical properties that conventional insulation materials such as polyurethane, polystyrene and mineral wool have. As such it can be produced in different forms such as a sheets, boards and blocks.

“In the UAE, there is an on-going search for alternative means and materials that preserve and minimise the loss of energy in buildings,” said Basim Abu-Jdayil, Professor in Chemical and Petroleum Engineering, UAEU, who leads the project.

UK: Belgium’s Recticel plans to invest at least Euro20m towards increasing its production capacity by at least 50% of rigid polyurethane foam (PIR) panels for thermal insulation for the construction market. Start of production is planned for the third quarter of 2018. The polyurethane foam producer plans to take advantage of stricter insulation standards and regulations, higher energy prices and the growing market awareness for the product.

“This investment is consistent with the growth strategy of our Insulation business. It brings substantial additional production capacity to enable Recticel to continue to serve its customers in the United Kingdom and to grow with them,” said chief executive officer Olivier Chapelle.

Belgium: Ursa’s plant in Desselgem has gained ISO 140001 certification for the design, production and sales of glass wool insulation. The international standard specifies all the necessary requirements to establish an Environmental Management System, which will aid the environmental performance of the company. In addition the certification allows the company’s products to be sold more easily in the UK as they can now be readily specified in buildings being assessed under BREEAM, the Building Research Establishment Environmental Assessment Method.