Insulation industry news from Global Insulation

UK: TechnoNicol intends invest up to Euro5.9m to double the production capacity to at least 55,000t/yr at Superglass’ mineral wool plant in Stirling. The upgrade will involve building a new furnace at the site to come online by 2020, according to the Scottish Herald. The investment is intended to boost the insulation producer’s sales in markets in the UK and western Europe. The decision follows shareholder approval of TechnoNicol’s purchase of Superglass.

US: Kingspan Insulation has started an expansion project at its Winchester plant in Virginia. The US$25m investment in the plant will be used to install a new extruded polystyrene insulation (XPS) insulation manufacturing line.

"We are pleased to announce that the installation is proceeding on time and on cost," said Kingspan Insulation North America's Managing Director Alswinn Kieboom.

Once the project is completed, it will allow Kingspan Insulation to continue to service demand for its GreenGuard line of XPS board products. The products feature moisture resistance, an R-value of 5.0 per inch of thickness and are suitable for a range of applications including cavity walls, continuous insulation, roofs, below-grade perimeter foundation and slab-on-grade.

As part of this investment programme, Kingspan Insulation has announced its intent to begin production of high performance, polyiso insulation in North America, providing an even greater choice for specifiers and contractors.

Kingspan Insulation is currently considering locations for three new production lines. Locations under consideration are at its existing plant in Virginia, at its sister company sites in California, Florida, Ohio, as well as sites in Nevada and Texas in the US, plus Ontario and British Columbia.

US: Toray Industries has released plans to increase the production capacity of Toraypef polyolefin foam manufactured at Toray Plastics (America). The Japanese chemical manufacturer will invest US$39m towards building a 3000t/yr unit at its TPA Virginia Plant. The new facility is expected to start operations in the beginning of 2018. The expansion of the production facility will boost TPA's Toraypef production to 7500t/yr.

Toraypef is a polyolefin foam developed using Toray's proprietary manufacturing method, and it is adopted for various purposes including thermal insulation. Principally the product is being targeted at car production.

Russia: TechnoNicol has opened a Euro27.6m mineral wool insulation production plant in the Khabarovsk region. The plant will have a production capacity of 0.75Mm3, according to Prime News. The products will be sold locally and via export. The company plans to export 20% of its entire output to China in 2019. The insulation producer expects the payback period for the plant to take seven years.

Belarus: The Minsk Silicate Materials Plant will be merged with the Belarusian Cement Plant following agreement between the shareholders of both companies. The merger is expected to be finalised by December 2016. The Minsk Silicate Materials plant produces construction and insulation materials, including polystyrene-based insulation products. It was originally founded in 1895. The Belarusian Cement Plant has been in operation since 1996.

Romania: Hirsch Servo has bought the insulating material division of Arcon. The deal includes two expanded polystyrene (EPS) insulation production plants in Bucharest and Sfantu Gheorghe. No price for the transaction has been released. Hirsch Servo will become the second largest insulation producer in the country, following its purchase of the Energoterom insulation plant at Timisoara in July 2016.

UK: Knauf Insulation plans to spend Euro5m to upgrade its mineral wool plant in Queensferry in Flintshire, Wales. The investment will deliver thermal and mechanical improvements, along with an increased portfolio of insulation solutions. It will also support the group’s Ecose Technology binder product.

“We are especially pleased to announce this investment at Queensferry, given the uncertainty many other businesses and investors currently face. That uncertainty applies to wider concerns around the impact of Brexit on economic activity, but also to key sectors we service such as the construction industry, UK energy and energy efficiency businesses,” said John Sinfield, Managing Director at Knauf Insulation Northern Europe. “This decision demonstrates that a drive on energy efficiency will deliver greater energy security, increased UK economic competiveness and help address environmental commitments. We would hope that the new government, and especially the new Department for Business, Energy and Industrial Strategy, considers these outcomes when exploring what its new strategy is to be.”

Knauf Insulation acquired sole ownership of its UK business in 2002. It has since invested Euro179m at its UK plants.

US: USA Insulation has opened a foam insulation plant in Cleveland, Ohio to meet increased demand for its products. The location was chosen because the injection foam franchise has its headquarters in the town.

"With over 50,000 homes insulated to date, our brand is now recognised as one of the premier residential retrofit insulation companies in America," said Patrick Pitrone, president of USA Insulation Franchise Corporation. "USA Insulation's proprietary injection foam has been used in the sidewalls of new and existing homes for over 30 years and boasts some of the highest R-ratings in the insulation industry."

Austria: Isobasalt, a subsidiary of Austrotherm, plants to build a mineral wool plant at Grosswilfersdorf. The plant is scheduled to start operation in the second quarter of 2017 and the plant will have a production capacity of 250,000t/yr. The unit is expected to create 50 jobs.

Poland: Rockwool has inaugurated a Euro80m mineral wool production line at its Cigacice plant. The new line will allow the introduction of a new portfolio focusing on products for flat roofs and exterior walls. It will also allow for improved product quality, higher production efficiency and improved environmental credentials.

“The investment in Poland not only gives us the opportunity to take advantage of the latest technology in producing innovative stone wool solutions, we are now also positioned for further growth,” said CEO Jens Birgersson. He attended the inauguration with the managing director of Rockwool Polska Andrzej Kielar and other local Polish authority figures.