Insulation industry news from Global Insulation

US: Officials of CertainTeed Corp, part of Saint-Gobain, have announced that the company will renovate its plant in Kansas City, Kansas, creating more than 70 new jobs over the next three years.

CertainTeed said that it has begun renovating its plant to begin production of fibreglass insulation products during the second quarter of 2015. Greg Silvestri, president of CertainTeed Insulation, said that the company is investing more than US$30m to re-engineer the plant's furnace and restart related production lines to give it greater flexibility to support its growing business needs.

South Korea: LG Hausys plans to increase sales of its phenolic foam (PF) insulation six-fold by 2018, which it produces from its plant in North Chungcheong Province.

"We will see a change in the construction market in Korea," said Kim Myoung-deuk, head of decorative material department. "Many people prefer remodelling their houses and eco-friendly materials will become more popular." LG Hausys's PF insulation has a thermal conductivity of 0.018W/mK, which is about twice as efficient as polystyrene insulator at 0.034W/mK.

LG Hausys began producing PF insulation in October 2013. It aims to post US$12.6m in sales in 2015, up fromUS$7.21m in 2014. Sales are expected to top US$45m by 2018. It is a challenging goal, considering the stagnating construction industry in the country.

"Until now, around 80% of the insulation market has mostly been polystyrene or polyurethane, but a move to materials with higher insulation performance and better fireproofing has been forecast," said the vice president of LG Hausys. "We will be able to achieve this challenging goal." Researchers have estimated that the market share of the high-performance insulator in the global insulation market will increase from 10% in 2015 to >30% by 2018.

LG Hausys plans to focus its business capacity on developing insulation products for fire doors and sandwich panels and expanding to China. The Chinese government is preparing to enforce an energy-saving policy that tightens the insulation level in buildings, especially in the north. Because of this, it is estimated that the Chinese high-performance insulation market will grow more than 50%/yr. "We expect the high-performance insulator market to grow continuously, on policies for fire safety and energy saving and because of growing consumer interest in reducing the cost of heating and cooling," said Myoung-deuk.

Russia: Paroc intends to expand its production in Russia by 1.5 times to 45,000t in 2015. So far in 2015, its capacity utilisation rate is 100%. In 2014, Paroc's Tver plant sold 29,000t of mineral wool.

Paroc is investing US$121m in a new thermal insulation production plant in Tver. The project will be implemented in three stages; 2011 - 2013, 2014 - 2016 and 2017 - 2020. The new plant will produce up to 50,000t/yr of mineral wool.

US: Johns Manville (JM) has announced plans to expand the capacity at its Scottsboro, Alabama, thermoplastic polyolefin (TPO) plant. The state-of-the-art TPO plant was first opened in October 2008. JM will complete the expansion in April 2015, increasing its total TPO production capacity by 20%.

JM's TPO formulation has remained unchanged since its launch and has proven to be durable under real-world conditions of heat and ultra-violet (UV) exposure. "Commercial Roofers Inc began installing TPO more than 10 years ago. We have found it to be installer-friendly and energy compliant. It has a long, useful life expectancy and is cost effective. This provides great benefits for the building owner," said Scott Howard, president of Commercial Roofers Inc.

US: Johns Manville (JM) has announced a significant upgrade to its nonwoven glass mat production plant in Waterville, Ohio. Beginning in late 2015, JM will upgrade an existing nonwoven mat line with advanced manufacturing technology that will allow it to better serve customers in growing segments of the global specialty glass mat market. JM anticipates the upgraded production line will be fully operational in early 2016.

"Our upgraded Waterville plant will enable JM to provide global product capability between Europe and the Americas and to deliver global product consistency with regional availability," said Tanya Bradby, portfolio leader of Nonwovens America.

Russia: TechnoNicol continues the construction of a polyisocyanurate (PIR) foam insulation board plant in Ryazan, despite the possible decline in demand in the construction market. The plant will have a production capacity of 2Mm³/yr. The launch is scheduled for autumn 2015, following investments of Euro21.2m.

TechnoNicol believes that the new material will be prospective, as PIR is not currently produced in Russia. The share of PIR in the European market of insulation materials for commercial facilities amounts to 40% and grows by around 3%/yr. About 76% of flat roofing in the USA is built using PIR boards. TechnoNICOL expects PIR to capture 2% of the insulation market in Russia by 2018, which currently stands at 47.5Mm³/yr.

Russia: Grigory Protosenya, the general director of Penoplex, has forecast that the demand for the company's products will decline until late 2015 or the middle of 2016 due to the inertia of the construction market. The demand reduction will affect all manufacturers, but mostly small companies.

Penoplex plans to raise its prices by about 30% in the spring of 2015 due to increasing costs of equipment and raw materials. It has no plans to cut production. Moreover, it will launch a new 2000kg/hr capacity line at its plant in Novomoskovsk, Tula region, in 2015.

So far, Penoplex has not shelved its plant construction project in the Volga region. Protosenya believes that the company will meet the current crisis in a 'steady state.' Weakening of the Russian Ruble will also allow it to start exporting products, primarily to Finland and Norway. However, shipments will be small at 20,000 - 30,000m³ and exports of around 2.50Mm³/yr.

Latvia: The Latvian construction materials manufacturer, Tenapors, plans to invest Euro3.8m in a new production plant in Dobele. The new plant, which will produce insulation sandwich panels, will be completed in September 2015 and will employ 15 people. Roberts Kurma, director of the export department at Tenapors, said that the new plant would allow the company to double its production volume and sales in the Baltic States and Scandinavia. Tenapors had another factory in Valmiera, which produces insulation materials from geofoam.

Serbia: Masterplast, a major producer of thermal insulation materials in Central and Eastern Europe, has announced that it plans to expand its plant located in Szabadka, Serbia. Masterplast will invest Euro400,000 of its own resources in the expansion and will launch trial production in its second fibreglass plant. 

Russia: TechnoNicol plans to invest US$62.2m in the construction of two plants to produce insulation products in the Karaganda region of Russia. The company intends to invest US$48m in the construction of a 80,000t/yr capacity basalt insulation plant and US$13.1m in the construction of a 300,000m²/yr capacity extruded polystyrene insulation plant.

The two projects are to be implemented in 2014 - 2016 in the Saryarka special economic zone in Karaganda, creating a total of 285 jobs. The relevant memorandum has been signed by the governor of Karaganda Region Nurmukhambet Abdibekov and TechnoNicol's president Sergei Kolesnikov.