Insulation industry news from Global Insulation

Poland: Faist ChemTec has launched a second production line at its plant in Zlotoryja, which produces acoustic insulation materials for the automotive industry and for the producers of electrical household appliances. Thanks to the investment, some 25 new jobs will be created. Financial details of the project have not been disclosed.

Russia: TechnoNicol intends to invest Euro65.3m to establish a cluster of automated insulation materials plants in Khabarovsk, Russia.

The project is expected to generate more than 270 new jobs. The units, which will utilise stone wool and extruded polystyrene foam to produce insulation materials, is expected to support domestic demand, reduce the cost of construction products by 25% and improve the energy-efficiency of buildings in the region by 46%. TechnoNicol also plans to increase its exports to the Asia Pacific region and the Americas.

Kazakhstan: An insulation plant caught fire in Utegen Batir Village, Ili on 21 September 2015. Seven vehicles and 35 firefighters responded to combat the fire, which, according to preliminary data, encompassed a 1800m² area.

US: GLT Products has announced its expansion into the Gulf Coast Region with the addition of new production plants in La Porte, Texas. The new building and facilities will be under the GLT Fabricators name.

The new plant will enable GLT Fabricators to meet the North American demand for ASTM standard industrial insulation solutions and products. Additionally, the company will offer a number of V-Groove pipe insulation choices, which is new to the GLT Products Company. GLT Fabricators will also offer other fabricated pipe insulation products, including:Pipe covering - 90º elbows, 45º elbows, tees and curved segments; Cellular glass; Extruded polystyrene; Mineral wool; Polyisocyanurate; Phenolic. 

"We needed new production facilities closer to our customers and end users. The inherent advantages of being able to meet tight delivery deadlines will help reduce our fabrication cost and lead-times. We needed a plan for 2015 and beyond to address the growth forecast we are predicting," said Timothy F Scott, president of GLT Fabricators.

Poland: Petralana has completed the construction of a mineral wool plant in Bytom. The plant will employ almost 200 people and produce 41,000t/yr of mineral wool.

Azerbaijan: Russia's TechnoNICOL wants to establish cooperation with Azerbaijan by 2016 to supply the country with insulation materials for industrial and civil projects.

General director of TechnoNICOL's mineral insulation department Irek Allayarov said that it plans to supply Azerbaijan from TechnoNICOL's new 1.3Mm³/yr plant in Krasny Sulin Industrial Park in Rostov, Russia. He added that close proximity to the borders with several countries of the Commonwealth of Independent States (CIS) would make exports ideal. Azerbaijan, Georgia, Turkey and Armenia have all been targeted.

"The plant's products include general construction, technical insulation and materials for fire protection systems. In the future we will consider the production of agricultural products, such as insulation used for the construction of greenhouses," said Allayarov.

Serbia: Slovenia's chemical group Jub, which celebrates its 140th anniversary in 2015, is expanding its production abroad with the launch of a new styrofoam thermal insulation plant in Šimanovci near Belgrade on 10 September 2015.

The new plant cost Euro5.6m, while the total investments made by Jub in Serbia, where it has been present since 2004, have been estimated at Euro27m. The group includes 12 companies that operate on more than 12 markets worldwide. It expanded its product range to insulation materials in 2012.

US: According to local media, Owens Corning plans to open a US$90m production plant in Joplin, Missouri, which is expected to create more than 100 jobs. The plant will manufacture Thermafiber, mineral wool insulation for commercial, residential and industrial applications. Owens Corning expects the plant to be fully-operational in 2016.

"As a company that only operates in markets with attractive long-term macro drivers such as global industrial production, material substitution, US housing and energy efficiency, our decision to locate in Joplin says a lot about the region and the state. Our new location puts us close to attractive markets and accessible raw materials, a decision we believe will result in higher productivity and an increase in efficiency," said Julian Francis, president of Owens Corning Insulation. "We will benefit from Missouri's reputable workforce. As demand for mineral wool increases, we will need many hands on deck to fulfil orders and we are eager to tap into the state's talent."

As an incentive to assist Owens Corning with its expansion, the Department of Economic Development has offered a strategic economic incentive package that the company can receive if it meets strict job creation and investment criteria. The City of Joplin, the Joplin Area Chamber of Commerce, Carl Junction School District, Jasper County and the Missouri Partnership also are assisting with the company's expansion.

"This announcement is terrific news for families in the region that will benefit from these new jobs," said Governor Jay Nixon. "Owens Corning's decision is a testament to our strong manufacturing sector, which has seen tremendous growth over the past few years. While some states are losing manufacturers to other countries, we are attracting new companies and selling more Missouri-made products around the globe."

US: Johns Manville (JM), a Berkshire Hathaway company, has announced that it will increase its glass microfibre capacity by early 2016 at its plant in Waterville, Ohio.

"We have initiated several productivity projects and line modifications that will noticeably increase our microfibre capacity," said Martin Kleinebrecht, marketing and portfolio management leader for JM Engineered Products. "We continue to experience a strong global demand for glass microfibre and we fully expect this trend to continue over the next several years." Kleinebrecht added that JM is exploring a number of additional investments in its glass microfibre business and plans to announce more details in the near future.

JM has maintained a large presence in Waterville since 1958. In addition to glass microfibre, JM manufacturers a variety of premium-quality products at this location, including wet and dry chop glass fibres, single-end rovings and nonwoven fibreglass mat. These materials are used in roofing, gypsum wallboard and specialty applications, as well as in plastic reinforcement and weaving. Glass microfibre products are widely used in filtration and advanced lead-acid battery applications.

Germany: Johns Manville (JM), a Berkshire Hathaway company, has celebrated the inauguration of a state-of-the-art polyester spunbond production line at its plant in Berlin, Germany.

The new Euro32m line is part of a strategic plan to support the growing demand for high-end polyester filtration media. The new line utilises newly-developed proprietary spinning technology and will increase the Berlin plant's spunbond lightweight capacity by more than 40%.

"The new capacity at our Berlin plant will benefit Johns Manville's global customer base," said Mary Rhinehart, president and CEO. "Customers will have even greater access to our high-quality filtration products and to a new generation of spunbond filter media for cabin air, air pollution control and liquid filtration applications. This new lines also puts Johns Manville in a prime position to handle continued growth and customer demand in the many global markets we serve."

The Berlin site was founded in 1919 as 'Spinnstofffabrik Zehlendorf AG.' In 1960, Hoechst acquired the plant and in 1967 changed the production from Perlon (artificial silk) to spunbond and filaments polyester. In 1999, JM acquired the Berlin plant from Hoechst Trevira. Plant employees produce and market Evalith™ polyester spunbond nonwovens mainly for the filtration, roofing and geotextile industry.