Insulation industry news from Global Insulation

Azerbaijan: Russia's TechnoNICOL wants to establish cooperation with Azerbaijan by 2016 to supply the country with insulation materials for industrial and civil projects.

General director of TechnoNICOL's mineral insulation department Irek Allayarov said that it plans to supply Azerbaijan from TechnoNICOL's new 1.3Mm³/yr plant in Krasny Sulin Industrial Park in Rostov, Russia. He added that close proximity to the borders with several countries of the Commonwealth of Independent States (CIS) would make exports ideal. Azerbaijan, Georgia, Turkey and Armenia have all been targeted.

"The plant's products include general construction, technical insulation and materials for fire protection systems. In the future we will consider the production of agricultural products, such as insulation used for the construction of greenhouses," said Allayarov.

Serbia: Slovenia's chemical group Jub, which celebrates its 140th anniversary in 2015, is expanding its production abroad with the launch of a new styrofoam thermal insulation plant in Šimanovci near Belgrade on 10 September 2015.

The new plant cost Euro5.6m, while the total investments made by Jub in Serbia, where it has been present since 2004, have been estimated at Euro27m. The group includes 12 companies that operate on more than 12 markets worldwide. It expanded its product range to insulation materials in 2012.

US: According to local media, Owens Corning plans to open a US$90m production plant in Joplin, Missouri, which is expected to create more than 100 jobs. The plant will manufacture Thermafiber, mineral wool insulation for commercial, residential and industrial applications. Owens Corning expects the plant to be fully-operational in 2016.

"As a company that only operates in markets with attractive long-term macro drivers such as global industrial production, material substitution, US housing and energy efficiency, our decision to locate in Joplin says a lot about the region and the state. Our new location puts us close to attractive markets and accessible raw materials, a decision we believe will result in higher productivity and an increase in efficiency," said Julian Francis, president of Owens Corning Insulation. "We will benefit from Missouri's reputable workforce. As demand for mineral wool increases, we will need many hands on deck to fulfil orders and we are eager to tap into the state's talent."

As an incentive to assist Owens Corning with its expansion, the Department of Economic Development has offered a strategic economic incentive package that the company can receive if it meets strict job creation and investment criteria. The City of Joplin, the Joplin Area Chamber of Commerce, Carl Junction School District, Jasper County and the Missouri Partnership also are assisting with the company's expansion.

"This announcement is terrific news for families in the region that will benefit from these new jobs," said Governor Jay Nixon. "Owens Corning's decision is a testament to our strong manufacturing sector, which has seen tremendous growth over the past few years. While some states are losing manufacturers to other countries, we are attracting new companies and selling more Missouri-made products around the globe."

US: Johns Manville (JM), a Berkshire Hathaway company, has announced that it will increase its glass microfibre capacity by early 2016 at its plant in Waterville, Ohio.

"We have initiated several productivity projects and line modifications that will noticeably increase our microfibre capacity," said Martin Kleinebrecht, marketing and portfolio management leader for JM Engineered Products. "We continue to experience a strong global demand for glass microfibre and we fully expect this trend to continue over the next several years." Kleinebrecht added that JM is exploring a number of additional investments in its glass microfibre business and plans to announce more details in the near future.

JM has maintained a large presence in Waterville since 1958. In addition to glass microfibre, JM manufacturers a variety of premium-quality products at this location, including wet and dry chop glass fibres, single-end rovings and nonwoven fibreglass mat. These materials are used in roofing, gypsum wallboard and specialty applications, as well as in plastic reinforcement and weaving. Glass microfibre products are widely used in filtration and advanced lead-acid battery applications.

Germany: Johns Manville (JM), a Berkshire Hathaway company, has celebrated the inauguration of a state-of-the-art polyester spunbond production line at its plant in Berlin, Germany.

The new Euro32m line is part of a strategic plan to support the growing demand for high-end polyester filtration media. The new line utilises newly-developed proprietary spinning technology and will increase the Berlin plant's spunbond lightweight capacity by more than 40%.

"The new capacity at our Berlin plant will benefit Johns Manville's global customer base," said Mary Rhinehart, president and CEO. "Customers will have even greater access to our high-quality filtration products and to a new generation of spunbond filter media for cabin air, air pollution control and liquid filtration applications. This new lines also puts Johns Manville in a prime position to handle continued growth and customer demand in the many global markets we serve."

The Berlin site was founded in 1919 as 'Spinnstofffabrik Zehlendorf AG.' In 1960, Hoechst acquired the plant and in 1967 changed the production from Perlon (artificial silk) to spunbond and filaments polyester. In 1999, JM acquired the Berlin plant from Hoechst Trevira. Plant employees produce and market Evalith™ polyester spunbond nonwovens mainly for the filtration, roofing and geotextile industry.

Finland: Walki is answering increasing market demand for multilayer laminates by investing in a new production line at its Valkeakoski plant in Finland. According to Walki, there is an extensive growth potential, particularly in the construction business.

The new line, which, according to Walki executive vice president of construction Kari Salminen, will be 'unique on the market,' will start operations in the first quarter of 2016. It will be highly flexible and will cater to several different product segments in addition to the construction industry, such as consumer packaging and the pharmaceutical industry.
 
This flexibility will significantly shorten lead times.

The European Union's 202020 target, which, among other things, aims at a 20% improvement in energy-efficiency, is putting pressure on energy-efficient housing. Efficient insulation is key in keeping heating and cooling costs down.
 
Along with a recovery in the European economy, the construction business is expected to pick up, which will have a significant positive effect on the demand for insulation solutions, particular in those products requiring multilayer facings.

"With this investment, Walki strengthens its position as the premium supplier of multi-layer laminates globally. Further, the investment supports our strategy to focus on the growing segments of energy-saving laminates for building purposes and on value adding consumer packaging solutions," said Leif Frilund, president and CEO.

Saudi Arabia: Saudi International Petrochemical Company (Sipchem) has commenced commercial operation of a cable insulation polymers plant owned by Gulf Advanced Cables Insulation Company, a Sipchem affiliate, at its complex in Jubail Industrial City.

The plant produces several types of cable insulation polymers that are used to fabricate electrical cable insulation materials. Gulf Advanced Cables Insulation Company will market the products. Such specialised products are considered part of the company's strategy to execute comprehensive transformation projects in addition to its existing products. The raw materials, low-density polyethylene (LDPE) and ethylene vinyl acetate (EVA), will be provided by International Polymers Company (IPC), a Sipchem affiliate. The plant will meet local and global demand.

US: Knauf Insulation's plant in Huguley Industrial Park, Alabama will double its production capacity in June 2015, according to Aaron Wine, plant manager. The plant currently produces 200t/day of insulation. With the expansion, that capacity will grow to 400t/day.

During the housing slowdown Knauf shuttered its Lanett plant, which was put back into operation in 2013. According to Wine, the plant makes batts of insulation and blow-in wool. With the new line that is being installed, the Lanett plant will have the capability to produce rolls of insulation as well. When the new line goes online, employment will grow to 215.

China: BASF has begun trial operations at its mononitrobenzene plant within the integrated 400,000t methylene diphenyl diisocyanate (MDI) complex in Chongqing, China. This MDI site covers an area of more than 50 hectares, including facilities of 400,000t/yr of Mononitrobenzene, 300,000t/yr of aniline, 400,000t/yr of crude MDI, and an MDI splitter with a capacity of 400,000t/yr. Mononitrobenzene is a precursor for the production of MDI, a component for polyurethanes.

India: BASF has unveiled its largest construction chemicals plant in Nellore, Andhra Pradesh. This is BASF's fifth construction chemicals plant in the country.

With its state-of-the-art technology and its strategic location close to regional growth centres, the plant will enable BASF to respond in a timely fashion to customers' needs in the southern part of India and to support them with high-performance solutions in the highly-competitive market.

"With the new plant at Nellore, BASF offers a comprehensive range of solutions to help construct buildings that are more energy-efficient, durable and require fewer resources for maintenance," said Ralf Spettmann, president of construction chemicals at BASF.