Insulation industry news from Global Insulation
US: Owens Corning, a producer of fibreglass reinforcements for composite systems, is building a new advanced technology facility in Gastonia, North Carolina, that will help meet demand for bio-based products. The new, state-of-the-art equipment will add manufacturing flexibility to produce different widths of the company's new Sustaina® non-woven fibreglass fabric. This will enable more customers to use the product in their applications.
Sustaina surfacing and reinforcing glass non-wovens were introduced to the European market in June 2013. The Sustaina solution uses a bio-based binder system with high tensile strength performance and does not contain any formaldehyde. The new plant will be able to produce 4m widths of Sustaina fabric, rather than the narrower width currently produced on existing assets.
"Building a new site is a great opportunity for us to install the newest, most advanced manufacturing technology," said Steven Vermeulen, vice president and managing director, Engineered Solutions. "The line is designed to facilitate the highest level of quality and efficiency and the flexibility to produce the wider veil will help us to get better yields and reduce waste." Sustaina fabric is designed for use in residential and commercial building applications, like cushion vinyl flooring, ceiling backings and insulation facers.
Knauf closes former Guardian Insulation Mineral Wells plant
13 October 2014US: Knauf Insulation will close a Mississippi plant it recently acquired because of the high cost to upgrade the facility. Knauf has announced that 110 employees at the plant in Mineral Wells, Mississippi, had been given notice that production would end at the site.
“In the two months since the acquisition of Guardian Insulation, we have conducted a detailed analysis of our new footprint,” Knauf Insulation North America CEO Mark Andrews said. “The analysis examined the investments required to upgrade and expand both the quality and quantity of product being manufactured in our facilities. Unfortunately, the results of this analysis have led us to make the difficult decision to close the Mineral Wells plant. This morning, we started sharing the news with Mineral Wells employees that we are ending all production at the plant today.”
According to Andrews, the main drivers were the structure and condition of the Mineral Wells facility. No reasonable amount of capital investment in the plant could bring it up to the expected standards. The closure will allow Knauf to invest in its remaining facilities. Andrews added that Knauf was committed to retaining and serving its customers out of its other plants.
Minimal damage from fire at insulation plant
09 October 2014
US: A fire was reported at Knauf Insulation’s insulation plant, which was formerly a Guardian Industries plant, in Albion, Michigan on 8 October 2014. According to local media, the fire started in one of the ovens and spread through the ducts to the smoke stack. Damage is thought to be minimal, although the equipment remains to be fully inspected.
Distribution International acquires Mechanical Insulation Supply
09 October 2014
US: Distribution International Inc, a portfolio company of Audax Group Inc and the CapStreet Group LLC has acquired Mechanical Insulation Supply Inc, a distributor of mechanical industrial insulation and accessories, heating, ventilation and air conditioning (HVAC) products and refractory products and accessories.
Roxul officially open for business in Mississippi
25 September 2014US: Roxul Inc, part of Rockwool International, has opened its first US manufacturing facility near Byhalia, Mississippi. The 600,000ft2, US$160m plant was first announced in 2012 and broke ground in May 2013. Production began on Roxul's stone wool insulation products in June 2014. The company will employ 150 people when it reaches full capacity.
"When conducting our site selection due diligence, it was clear the state of Mississippi and Marshall County provided us the optimal location from both a manufacturing and distribution standpoint," said Trent Ogilvie, Roxul's chairman and managing director. "The support that Roxul has received from the community and the state has been terrific. We couldn't have found a better place to call home."
US: Honeywell, an American multinational conglomerate that produces a variety of commercial and consumer products, engineering services and aerospace systems, has announced that it plans to increase its production of low global-warming-potential (GWP) materials (i.e. insulation materials, refrigerants, aerosols and solvents).
The company projects that use of its low-GWP hydrofluorocarbon (HFC) replacements will eliminate more than 350Mt in CO2 equivalents by 2025, equivalent to removing 70 million cars from the road for one year. Prior to 2020, Honeywell will drive a 50%/yr reduction in the production of high-GWP HFCs on a CO2 equivalent basis. In addition, Honeywell plans to spend US$900m on research and development and new capacity, mainly in the US, in the coming years to produce next-generation refrigerants, insulation materials, aerosols and solvents. These have global warming potentials at least 99% lower than most technologies used today.
Owens Corning on Dow Jones Sustainability World Index
16 September 2014US: For the fifth year in a row Owens Corning has earned placement in the Dow Jones Sustainability World Index (DJSI World) in recognition of its sustainability initiatives.
For the second straight year, Owens Corning was named the Industry Leader for the DJSI World Building Products group.
"We are proud to have earned a place on this list again this year," said chairman and CEO Mike Thaman. "Our employees are working every day to make homes more energy-efficient, roofs more durable and weather-resistant, cars more fuel efficient and renewable energy more cost effective. Our sustainability strategy is realised every day at Owens Corning, through the products we produce and the way we produce them."
Composed of global sustainability leaders, the DJSI World Index is a listing of the world's largest companies based on long-term economic, environmental and social criteria. The DJSI follow a best-in-class approach, including companies across all industries that outperform their peers in numerous sustainability metrics.
Distribution International completes purchase of Pacific Insulation
11 September 2014US: US insulation and safety supplies marketer Distribution International Inc (DI) has completed the acquisition of domestic industrial and commercial insulation manufacturer Pacific Insulation Company. Financial details have been kept confidential. Through the acquisition Texas-based DI will broaden its presence in the states of California, Nevada, Arizona and New Mexico.
USA Insulation opens new franchise in St Louis
11 September 2014US: USA Insulation, which specialises in retrofit insulation, opened a new franchise location in St Louis, Missouri on 9 September 2014. The new owner, Doug Graham, will provide homeowners in the Metro St Louis and Metro East areas with USA Insulation's proprietary Premium Foam, among other products.
"We are thrilled to have Doug head up our new franchise in an area of the country that has a large number of homes with insulation needs," said Patrick Pitrone, USA Insulation president. "With the winter and summer temperature extremes that Greater St Louis experiences, USA Insulation will be able to help homeowners be more comfortable in their homes while substantially lowering their energy bills."
USA Insulation's Premium Foam is injected as a liquid into wall cavities from small holes drilled in the home's facing, where it hardens quickly to provide a thermal barrier. USA Insulation also offers blown-in insulation for attic spaces and air sealing to close any openings around pipes and fixtures.
"St. Louis has a large number of old homes, including historical homes that can't be torn down, which are either under-insulated or not insulated," said Graham. "A home is probably the largest investment a person will ever make. Not only will our insulation help homeowners be more comfortable in their homes year-round, it can also enhance the home's resale value."
Kingspan acquires Pactiv’s insulation business for US$82m
19 August 2014US: Ireland's Kingspan, the building materials and insulation group, has purchased the building insulation division of US company Pactiv for US$82m. The deal is Kingspan's first foray into the residential market in the US, where it already has an industrial business.
Pactiv had sales of US$84m in the twelve months that ended on 30 June 2014 and recorded an operating profit of US$10m. The enterprise value is US$82m, of which US$72m is payable in cash on completion plus US$10m of working capital. Gross assets being acquired are US$30m, according to Kingspan.
Gene Murtagh, Kingspan's CEO, said that the acquisition represents 'a new and exciting frontier' for the company's business in North America. "It is a tremendous opportunity to build upon the growing success of our existing insulated panel business throughout the region," he said.