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Insulation industry news from Global Insulation
Knauf Insulation completes Guardian Insulation acquisition
14 August 2014US: Knauf Insulation has completed its acquisition of Guardian Insulation. The transaction includes Guardian Fiberglass and Guardian Laminated Building Products. Guardian Fiberglass will be integrated into Knauf Insulation and Guardian Laminated Building Products has become Silvercote, LLC.
"This is a landmark day for Knauf Insulation. This acquisition is an important step in our mission to become the global leader in energy efficient systems for buildings," said Mark Andrews, CEO of Knauf Insulation in North America. "Combining the talent from two complementary organisations will help to create an exceptional company with leadership in technology, innovation and sustainability. Our customers are going to see clear benefits, not the least being greater flexibility that comes with an expanded manufacturing footprint. With more than double the production capacity of glass mineral wool at our disposal, this integration will certainly position Knauf Insulation as a leading manufacturer throughout North America that is more than capable of meeting the needs of a growing market."
US: Johns Manville (JM) has announced that it will merge its American, European and Asian activities for engineered products into one global business unit. JM's engineered products business manufactures glass and polyester nonwoven products for the building and construction industry, filtration and battery separation media, reinforcement glass fibres for composites and specialty industrial glass products. JM said that the reorganisation will enhance its ability to serve increasingly global needs in the composites, filtration and energy storage markets.
"Transitioning to one engineered products organisation furthers our global reach while maintaining the regional support our customers require," said JM's president and CEO, Mary Rhinehart. "The new structure allows us to build on what we already do well in different regions. It will expedite our growth and help us deliver an even more powerful JM experience to our customers and our employees."
Previously, JM operated two engineered products business units: one for the Americas and one for Europe and Asia. The realignment keeps some of the regional components, mostly within the nonwovens business, while the composites, filtration and energy storage businesses will be managed more globally.
Enno Henze, who is responsible for JM's nonwovens, fibres and glass textiles businesses in Europe, as well as its nonwovens business in China, will lead the newly created Engineered Products business as senior vice president and general manager. Henze will relocate to JM's global headquarters in Denver, USA from Germany to lead the Engineered Products business. Henze said that the new organisation is designed to support JM's Engineered Products customers worldwide.
US: Owens Corning has reported second quarter 2014 profits of US$21m, down from US$49m in 2013. Its net sales were US$1.36bn, up slightly from US$1.35bn in 2013. Chairman and CEO Mike Thaman said that the insulation and composites business units met expectations for the first half of 2014, offsetting weaker financial performance in its roofing division.
US: South Korea's Toray Chemical Korea Inc has agreed to pay US$2m to settle a criminal complaint alleging attempted theft of a competitor's trade secrets.
The complaint against Toray was filed in the US District Court in Richmond, Virginia. In an accompanying deferred prosecution agreement, Toray has admitted that the allegations are true and has agreed to pay the penalty and take corrective actions. The government has agreed to drop the case after two years if Toray complies with the agreement.
According to court papers, Toray sought to develop a fibre used in protective fabrics, electrical insulation and other products that is similar to a fibre that is manufactured by E.I. du Pont de Nemours and Company. Toray tried to hire former DuPont employees as consultants to obtain information about the DuPont product.
PPG acquires Homax Group from Olympus Partners
08 July 2014US: PPG Industries has reported that its North American architectural coatings business has completed its acquisition of the Homax Group from Olympus Partners. Homax is a supplier of decorative aerosol wallboard and ceiling-texturing applications that are utilised primarily for home repair. Financial terms of the deal were not disclosed.
Extech Building Materials acquires Pasvalco
02 July 2014US: Extech Building Materials, a provider of building materials and insulation products for professional builders and contractors, has completed the acquisition of Pasvalco, a natural stone supplier and custom stone fabricator in New Jersey.
US: Following earlier action by the EU, the US Environmental Protection Agency (EPA) is planning to publish guidelines on safer alternatives to the flame retardants that are currently used in consumer and commercial products, including building insulation and products with flexible polyurethane foam.
Flame retardant chemicals such as hexabromocyclododecane (HBCD) and pentabromodiphenyl ether (pentaBDE) raise concerns for human health and the environment, including potential reproductive, developmental and neurological effects that can be persistent, bioaccumulative and toxic to aquatic organisms.
The EPA has identified butadiene styrene brominated copolymer as a safer alternative to HBCD used in polystyrene building insulation. The substitute is currently in commercial production in the US. Additionally, oligomeric phosphonate polyol has been proposed as a safer alternative to pentaBDE.
The European Chemicals Agency (ECHA) is due to decide on 9 July 2014 whether exemptions can be granted to manufacturers of expanded polystyrene (EPS) to continue using HBCD as a flame retardant beyond the August 2015 phase-out deadline. Most international players are switching to the new non-halogen flame polymeric retardant PolyFR.
US: Owens Corning has lowered its full-year 2014 earnings outlook because of continued weakness in its roofing business. In its first quarter 2014 earnings release, the company stated that it expected US$500m in adjusted earnings before income tax for the whole of 2014, but added that weakness in the roofing business added risk to the financial outlook.
The weakness continued through April - May 2014 and the company now estimates that roofing volumes for the first half of 2014 may be 20% lower than during the first half of 2013. Owens Corning expects to recover a portion of the shortfall during the second half of 2014 and has projected that full-year 2014 adjusted earnings before income tax will be greater than 2013's US$416m.
According to Owens Corning, the insulation and composites market continues to show improvement compared with 2013. Earnings growth in those two areas is expected to more than offset the poor roofing performance.
Insulation sales increased from US$330m in the first quarter of 2013 to US$355m in 2014. The company's first quarter 2014 results reported insulation sales grew by almost 8% compared with 2013, following 11 consecutive quarters of improved earnings in the insulation business.
ECHOtape launches new tapes for insulation
18 June 2014US: Specialty tape supplier ECHOtape has introduced four new products at the launch of its Insulation Tape Line for residential and commercial contractors. The line includes a variety of seaming and double-sided tapes that can be used in the mechanical insulation industry, including with reflective insulation systems.
"ECHOtape has a long history of selling pressure-sensitive tapes," said Risa Edelstein, director of marketing for ECHOtape. "Working with professional contractors over the past 40 years has given us the expertise and ability to develop products that can be used throughout the construction industry. These new insulation tapes offer residential and commercial contractors high performance, high-value options for their insulation needs."
The initial products launched in the line include All Purpose Aluminum Foil Tape, an All Purpose White Aluminum Foil Tape, All Temperature FSK Insulation Tape and Cold Weather Double Coated Polyester Tape. Over the next several months, additional Facing Tapes and All Service Jacketing (ASJ) Tape will be added to the line.
US: Rockwool has started production at its Marshall County, Mississippi mineral wool plant. The US$164m plant, the Danish insulation producer's first in the US, is expected to be fully operational by mid-2015. The plant will employ 150 people and produce more than 100,000t/yr for the North American market.
"The new plant will enable us to increase our sales for insulation products in the USA. We have been experiencing double-figure growth rates in the North American market over recent years and there is still considerable potential for growth in the market, which is mainly dominated by glass fibre and plastic foam products," said Trent Ogilvie, President of Roxul, Rockwool's subsidiary in North America. Over the last year the company has experienced such an increase in demand that the it has been forced to import from Europe.