Insulation industry news from Global Insulation

Denmark: Danish insulation materials producer Rockwool plans to invest Euro67m to modernise its plant in Øster Doense in Jutland. No further details have been released.

Malaysia: PGF Insulation Sdn Bhd plans to build a second mineral wool plant next to its existing plant in Penang and start production in early 2016. PGF has awarded the first phase of the project to a local contractor and work is expected to commence in May 2014. This phase of the project, when completed, will have a capacity of 20,000MT/yr with a focus on batts and boards production.

PGF has started its plant expansion plan due to growing demand for its glasswool products in the Asia Pacific region. The five-acre site was acquired in 2008 for future expansion purposes. PGF's current facility has a production capacity of 20,000Mt/yr. The first phase project will add 20,000Mt/yr and it will be operational in 2016. A second phase will add a further 20,000Mt/yr bringing the total production capacity to 60,000Mt/yr. PGF intends to be become the largest mineral wool manufacturer in the Association of Southeast Asian Nations (ASEAN) region when the upgrades are completed.

This news article was updated on 3 April 2014

Saudi Arabia: Prince Saud bin Naif bin Abdulaziz, governor of the Eastern Province, officially inaugurated the new Arabian Fibreglass Insulation Co Ltd (AFICO) factory in Dammam Second Industrial City on 15 January 2014.

The new factory has an installed capacity of 24,000Mt/yr, increasing the company's total manufacturing capacity in its combined plants to 37,000Mt/yr. The new plant will manufacture products primarily for use in the construction industry.

The additional production capacity will enable AFICO to introduce energy-efficient, environmentally-friendly fibreglass insulation products to the marketplace. The products are expected to assist local governing authorities in the GCC countries to implement more stringent building code requirements that are aimed at increasing energy-efficiency and improving fire safety standards.

The new plant has successfully completed the pilot production process and has commenced commercial production of fibreglass insulation materials. The Prince expressed his pride and admiration for this advanced industrial facility and its contribution to the support of existing industrial projects in the Kingdom.

Russia: Finish insulation producer Paroc is preparing to open an insulation plant in Tver in December 2013. The plant will primarily produce materials for the Russian market but technical insulation materials will also be exported to European Union members, according to Russian media.

"The demand for insulation is likely to increase in Russia. The growth here has been even more rapid than in Europe," said Kari Lehtinen, CEO of Paroc Group. "Our share of the Russian market is about 2%. After launching production at full capacity, we are planning to control 7 to 8% of the Russian market."

The new plant's location was chosen because of the railway links between Tver, near Moscow, and St Petersburg. Once opened, Paroc's new plant will be the third Finnish plant in the Tverskaya Oblast region of Russia. Paroc purchased the former mineral wool plant in late 2011 and has rebuilt around 90% of the production machinery. Currently 150 workers are employed by the plant and Paroc plans to increase that number to 400 by 2015 and to 600 when development of the site is complete.

Austria: Wienerberger AG has announced that it has completed the construction of a new production plant in Haiding, Upper Austria. The plant will produce the Porotherm W.i. clay blocks. W.i. stands for 'with thermal insulation', which means the insulating material, natural mineral wool, is already integrated in the clay block.

France: Etex has invested Euro25m towards upgrading four of its French Siniat polystyrene factories plants in its gypsum division. The investment is intended to reinforce Siniat's market share of exterior polystyrene-backed plasterboards for insulation.

Euro12m has been allocated to the Rantigny plant to raise its annual production capacity of back liners and insulating façade panels to 500,000m3. Euro7m will go to the Château-Gontier factory plant and Euro5.5m to the Loriol plant to expand and automate production capacity. Euro0.5m will be used to complete the production line at the Villeneuve-sur-Lot plant.

Russia: Penoplex has started its eighth insulation materials plant at Novomoskovsk, Russia, at a cost of over Euro11.4m. The plant has a production capacity of up to 0.3Mm² expanded polystyrene (EPS) insulating foam. The company produces about 2.5Mm²/yr of thermal insulation material. It manufactures extruded materials, such as products for heat insulation and water-proofing, The Russian-based insulation producer has a total of 50 distributors across Russia.

Saudi Arabia: Saudi International Insulation Manufacturing Company (SIIMCO), a joint venture equally owned by Alghanim Industries and Saint-Gobain, has signed an agreement with the Yanbu Royal Commission to lease a 65,000m² site at Yanbu Al-Sinaiyah, Saudi Arabia for 30 years. Construction of plant is expected to begin in August 2013 and it is planned to be operational by early 2014.

"Our joint venture investment at Yanbu will supply local and regional industrial and building areas with a reliable source of high quality insulation, which is both environmentally-friendly and will assist in improving the fire safety of buildings," said Omar Alghanim, chief executive of Alghanim Industries. The agreement follows a comprehensive review of the environmental impact and approval for plant layouts, building structure and utilities from the Yanbu local authorities.

SIIMCO has invested about Euro45m in the project. When completed it will have a production capacity of 60,000Mt/yr, building minderal wool, thermal and acoustical insulation materials. The plant is intended to serve markets in Saudi Arabia and other regional markets in the Gulf Cooperation Council region such as Egypt and Iraq.

Saudi Arabia: Arabian Fiberglass Insulation (AFICO), a joint-venture between Owens Corning and Zamil Industrial Investment, has inaugurated its new fibreglass manufacturing plant costing US$50m in Dammam, Saudi Arabia.

The plant has an installed insulation production capacity of 24,000Mt/yr, increasing the company's total capacity to 37,000Mt/yr. The additional capacity is intended to assist local governing authorities in the Gulf Cooperation Countries with on-going efforts to implement more stringent building code requirements aimed at increased energy efficiency and fire safety standards.

AFICO has been a leading regional manufacturer of fibreglass insulation products since 1982, utilising the know-how and technical specifications of Owens Corning under license.

Russia: Danish insulation materials producer Rockwool is planning to invest around Euro121m in a new plant near Moscow in Russia. Nick Vince, Rockwool's top executive for Russia, says that the company has reached a limit for what it is worthwhile to invest in the existing factory in Moscow, according to Esmerk Danish News.

The need to invest in a new facility is attributed to the growing number of orders received by Rockwool in Russia amid a building boom and a political pressure to make Russia more energy-efficient.