Insulation industry news from Global Insulation

Kazakhstan: A new Vodokanalstroy Company mineral wool plant has started operation in the city of Karaganda in Karaganda region as part of the Business Roadmap-2020 programme.

The executive director of the company, Mikhail Lashkov, said, "The project cost USD11.2m. The sources of financing were our own funds, accounting for USD7.6m and a loan of USD3.7m borrowed at an interest rate of 7%/yr."

According to Lashkov, the production capacity of the plant is 85,000m3/yr of thermal insulation material. "The main product of the plant are mineral wool slabs with Misot synthetic binding agent," he added. The raw materials for the products are sourced from ArcelorMittal Temirtau.

"There is a huge demand for heat insulation materials in Kazakhstan and 85% of such products are imported. Now the imports can be reduced," said Lashkov.

Russia: Denmark's Rockwool, the world leader in manufacturing environmental thermal insulation materials, will spend USD150m on the first rockwool production line in Tatarstan's Alabuga special economic zone. The new Alabuga plant, which will have a capacity of about 110,000t/yr of products, represents the largest investment in Rockwool's history. When built, the plant will be the largest of its kind in the world. The plant is even designed for the installation of a second production line, which would increase the capacity to 250,000t/yr. It will be the fourth Rockwool production line in Russia.

The new plant is scheduled for opening in the first quarter 2012, creating at least 200 jobs. It will supply its products to the Volga region, Urals region and Siberia. It will additionally export to Kazakhstan. The roll-out of the new plant will allow Russia to substantially reduce its dependence on thermal insulation imports.

Commenting on the choice of venue for the project, Rockwool's Director General Nick Vince said, "We considered a total of 22 factors. At the top of the list is the full support of the authorities that we found here. The other pluses are tax benefits, a large space (48 hectares), convenient transport system, availability of a hydroelectric station 15km away and that of natural gas. A solid workforce is important. All these factors taken together make Alabuga an ideal venue for our project."

Continuing, Vince said, "We favourably assess the Russian economy's long-term potential. Buildings account for about 40% of the thermal energy produced in the country. There is a vast potential for increasing energy-efficiency and demand for thermal insulation materials."

Slovakia: Johns Manville (JM) has announced plans to expand current fibre insulation production capacities in its Trnava facility in Slovakia. According to JM, an expanded furnace will be installed at the plant, which is due to be commissioned in the fourth quarter of 2012. It will enable added production flexibility within JM's product families and expand the production of selected products by as much as 40%.

In 2004 JM invested in a greenfield project to produce glass fibres at the site. The company says that its expansion plan clearly demonstrates its commitment to the European composites business.

Enno Henze, JM's vice president and general manager for Engineered Products Europe/Asia stated, "We feel confident that this major investment will continue to support our customers' plans for growth and underscores JM's commitment to growing the composites industry. Additionally, it highlights our drive to enhance customer relationships, product innovation and service excellence."

"With our commitment to innovative growth and the financial stability provided by being a part of the Berkshire Hathaway family of businesses, our fibres business is set to make its mark while supporting the growth agenda of our customers," added Henze.

Belarus: The Caparol group of companies has opened its Diskom plant in the free economic zone at Brest to make up to 20,000t of dry insulation every year. The construction took 18 months to build and cost Euro3.1m. The new plant is equipped with WTB Binder Labortechnik GmbH production facilities. The project has created 21 jobs.

Previously, insulation systems were imported into Belarus but Diskom will be making licensed insulation materials domestically using 80% domestic components. The plant will prioritise the domestic market during the first development phase and then export its products to the Ukraine, Lithuania, Latvia and Estonia.

India: A new Rockwool insulation plant has been opened up in Dahej, Gujarat. The company claims that the material it produces will have the ability to save 1Bnt/yr of CO₂ if applied.

Frank Jacobs, Managing Director-Rockwool Technical Insulation, said, "If the insulation materials produced in our new facility in India are not installed, a forest with almost the size of the state of Gujarat would need to be planted to compensate for the resulting CO₂ emissions. Effective insulation of technical installations-such as hot pipes, boilers and tanks-can save literally millions of tonnes of CO₂, helping to protect the environment, whilst at the same time saving operators millions of rupees."

India/Denmark: Rockwool International, the world's largest producer of rockwool-based insulation products has opened a new plant in Gujarat province in India. The facility's main task is to supply the India's rapidly growing industrial sector as well as some of India's neighbours with high-tech insulation products for technical installations such as heating pipes, boilers and tanks. The second priority, building insulation, is still at an early stage but the company wants to help India reduce the amount of energy it consumes via air conditioning units.