Insulation industry news from Global Insulation

Germany: BASF has developed a new technology for welding insulation boards. The contactless, thermal welding process makes it possible to combine a variety of insulation materials. For example, Styrodur, an extruded rigid polystyrene foam from BASF, can be combined with polyurethane, inorganic insulation materials, or the melamine resin foam Basotect to form completely new insulation material solutions.

BASF ‘s Styrodur portfolio includes new, thick boards made using this process in the highly compression-proof varieties Styrodur 4000 CS and 5000 CS. The boards cover the thickness range from 60mm to 240mm with a consistently good insulation value (lambda = 0.035W/mK).

US: Demand for plastic foams in the US is forecast to rise 2.3%/yr to 4Mt in 2020, valued at US$25.2bn, according to a report by the Freedonia Group. A report summary stated that growth will decelerate from the rate posted during the 2010-2015 period and that the construction sector is anticipated to lead growth prospects, which will see additional opportunities for foam insulation products bolstered by increasing construction activity.

Elsewhere, rising consumer spending levels will bode well for foams used in household products such as bedding, furniture and appliances. In the motor vehicle market, advances will slow in tandem with slowing motor vehicle production and by trends towards smaller, more fuel efficient cars that require less foam on a per vehicle basis.

Russia: Penoplex has launched production of a new brand of general use polystyrene for the production of heat-insulation boards. It uses additives to improve the solution of foaming agents used in the production of extruded polystyrene foam.

Penoplex is a Russian manufacturer of construction, decorative and finishing materials from polymers. The company started in 1998 when it launched Russia’s first production line to manufacture heat-insulating materials made of extrusive expanded polystyrene under the Penoplex trademark.

UAE: Unigulf Group has helped the Arabian Fiberglass Insulation Company (AFICO) to gain certification from the Dubai Civil Defence (DCD) for its complete range of fibreglass products. The certification now offers AFICO access for its products to a wider range of contractors, according to TradeArabia.

"We worked closely with AFICO towards acquiring the DCD certificate for its entire range of insulation and acoustic products," said Prakash Chablani, the managing director of Unigulf Group. "At a time when the DCD is tightening the fire safety guidelines in the Emirate, the approval reinforces the need to conform with rules and regulations.”

AFICO is a joint venture with US-based Owens Corning and a member of Gulf Insulation Group under Zamil Industrial Company. Established in 1981 with operations in Dammam, Saudi Arabia the company is now one of the single largest manufacturers of fibreglass insulation in the region.

The DCD certification process includes a range of quality control tests and inspections of production plants as well as consistent testing of products. It also includes technical product tests conducted by third-party laboratories and inspections to test factory safety procedures and to evaluate the knowledge and skills of the technicians involved in the manufacturing process.

Netherlands/Israel: ICL has completed ramping up its compaction capabilities and is now producing a range of its sustainable polymeric flame retardant at full capacity, to 12,000Mt/yr, at its Industrial Products (IP) plants in Israel and the Netherlands. The flame retardant, which is marketed by ICL IP under the brand name FR-122P, is an alternative for customers transitioning from hexabromocyclododecane (HBCD)-based flame retardants currently used by the building industry in extruded polystyrene (XPS) and expanded polystyrene (EPS) foam insulation products.

FR-122P is now available from both plants in three grades of products: powder material, EPS compacted grade and XPS compacted grade using ICL IP’s in-house compaction technology. FR-122P is manufactured by ICL IP using technology licensed from Dow Global Technologies LLC, a subsidiary of The Dow Chemical Company.